Tractor unit with on-board regenerative braking energy storage for stopover HVAC operation without engine idle

Patent metadata

Field	Value
Publication number	US-11370292-B2
Application number	US-202017013850-A
Country	US
Kind code	B2
Filing date	Sep 7, 2020
Priority date	Feb 17, 2017
Publication date	Jun 28, 2022
Grant date	Jun 28, 2022

Abstract

A through the road (TTR) hybridization strategy is proposed to facilitate introduction of hybrid electric vehicle technology in a significant portion of current and expected trucking fleets. In some cases, the technologies can be retrofitted onto an existing vehicle (e.g., a trailer, a tractor-trailer configuration, etc.). In some cases, the technologies can be built into new vehicles. In some cases, one vehicle may be built or retrofitted to operate in tandem with another and provide the hybridization benefits contemplated herein. By supplementing motive forces delivered through a primary drivetrain and fuel-fed engine with supplemental torque delivered at one or more electrically-powered drive axles, improvements in overall fuel efficiency and performance may be delivered, typically without significant redesign of existing components and systems that have been proven in the trucking industry.

First claim

What is claimed is:

1. A vehicle, comprising:
a fuel-fed engine and plural drive axles attached to a vehicle frame, wherein at least one of the drive axles is coupled via a drivetrain to the fuel-fed engine to drive at least a pair of wheels;
at least one other of the drive axles being an electrically-powered drive axle configured to supply supplemental torque to one or more additional wheels of the vehicle and to thereby supplement, while the vehicle travels over a roadway, primary motive forces applied through the drivetrain;
an energy store on the vehicle, the energy store configured to supply the electrically powered drive axle with electrical power and further configured to receive energy recovered via use of the drive axle in a regenerative braking mode of operation;
a heating, ventilation or cooling (HVC) system on the vehicle, wherein the HVC system is an auxiliary system, substantially separate from a main heating ventilating or cooling system of the vehicle and is coupled to receive electrical power from the energy store; and
a control system operable to adjust operation of the vehicle to one of a plurality of modes of operation, wherein a first mode of operation comprises the electrically-powered drive axle providing supplemental torque, a second mode of operation comprises the electrically-powered drive axle recovering energy using regeneration, and a third mode of operation comprises the energy store providing electric power to the HVC system, wherein the HVC system regulates temperature within at least a portion of a cabin of the tractor unit without an idle of the fuel-fed engine.

2. The vehicle of claim 1 , wherein the tractor unit is a 6.times.2 tractor unit retrofitted to replace an otherwise dead axle of a tandem pair with the electrically powered drive axle.

3. The vehicle of claim 1 , wherein the retrofitted electrically-powered drive axle is coupled to a brake line of the tractor unit and is configured to control the regenerative braking mode of operation.

4. The vehicle of claim 1 , wherein the energy store includes:
a battery;
a battery management system configured to controllably maintain a desired state of charge (SoC) of the energy store during the over-the roadway travel; and
a heat exchanger configured to moderate temperature of the battery during the over-the-roadway travel.

5. The vehicle of claim 4 , wherein the heat exchanger includes a fluid-air heat exchanger exposed to airflow during over-the-roadway travel and coupled into a compressor-based loop configured to subambient cool the battery at least during the over-the-roadway travel, the compressor-based loop further configured to subambient cool the cabin of the tractor unit, at least selectively during a stopover operation, via a fluid-air heat exchanger of the HVC system.

6. The vehicle of claim 4 , wherein the energy store further includes at least one additional electrical storage device having discharge rate and/or capacity characteristics that differ from the battery; and wherein the battery management system controllably maintains the desired SoC including states of charge of the battery and of the at least one additional electrical storage device.

7. The vehicle of claim 6 , wherein the at least one additional electrical storage device includes either or both of an ultracapacitor and additional battery-type storage.

8. The vehicle of claim 4 , further comprising an in-cabin control interface coupled to the battery management system, the control interface including:
an in-cabin display of state of charge for the energy store; and
mode control configured to selectively control an operation mode of the battery management system, wherein in at least one selectable mode, energy recovered via the electrically-powered drive axle in the regenerative braking mode is used to bring the energy store to a substantially full state of charge, wherein in at least another selectable mode, state of charge is managed to a dynamically varying level based on actual or predicted requirements for supplemental motive forces during over-the roadway travel.

9. The vehicle of claim 1 , further comprising: an inverter coupled between the energy store and an in-cabin electrical power interface to supply auxiliary AC power in the cabin of the vehicle during stopover operation.

10. A vehicle, comprising:
a fuel-fed engine and plural drive axles attached to a vehicle frame, wherein at least one of the drive axles is coupled via a drivetrain to the fuel-fed engine to drive at least a pair of wheels;
at least one other of the drive axles being an electrically-powered drive axle configured to supply supplemental torque to one or more additional wheels of the vehicle and to thereby supplement, while the vehicle travels over a roadway, primary motive forces applied through the drivetrain;
an energy store on the vehicle, the energy store configured to supply the electrically powered drive axle with electrical power and further configured to receive energy recovered via use of the drive axle in a regenerative braking mode of operation;
a heating, ventilation or cooling (HVC) system on the vehicle, wherein the HVC system is an auxiliary system, substantially separate from a main heating ventilating or cooling system of the vehicle and is coupled to receive electrical power from the energy store; and
a control system operable to adjust operation of the vehicle to one of a plurality of modes of operation, wherein a first mode of operation comprises the electrically-powered drive axle providing supplemental torque, a second mode of operation comprises the electrically-powered drive axle recovering energy using regeneration, and a third mode of operation comprises, without an idle of the fuel-fed engine, the energy store providing electric power to the HVC system, wherein the HVC system regulates temperature within at least a portion of a cabin of the tractor unit.

11. The vehicle of claim 10 , wherein the tractor unit is a 6.times.2 tractor unit retrofitted to replace an otherwise dead axle of a tandem pair with the electrically powered drive axle.

12. The vehicle of claim 10 , wherein the retrofitted electrically-powered drive axle is coupled to a brake line of the tractor unit and is configured to control the regenerative braking mode of operation.

13. The vehicle of claim 10 , wherein the energy store includes:
a battery;
a battery management system configured to controllably maintain a desired state of charge (SoC) of the energy store during the over-the roadway travel; and
a heat exchanger configured to moderate temperature of the battery during the over-the-roadway travel.

14. The vehicle of claim 13 , wherein the heat exchanger includes a fluid-air heat exchanger exposed to airflow during over-the-roadway travel and coupled into a compressor-based loop configured to subambient cool the battery at least during the over-the-roadway travel.

15. The vehicle of claim 13 , wherein the energy store further includes at least one additional electrical storage device having discharge rate and/or capacity characteristics that differ from the battery; and wherein the battery management system controllably maintains the desired SoC including states of charge of the battery and of the at least one additional electrical storage device.

16. The vehicle of claim 15 , wherein the at least one additional electrical storage device includes either or both of an ultracapacitor and additional battery-type storage.

17. The vehicle of claim 13 , further comprising an in-cabin control interface coupled to the battery management syste

Assignees

• Hyliion Inc

Inventors

• Healy Thomas Joseph
• Weber Eric

Classifications

• B60Y2200/147

  Trailers, e.g. full trailers or caravans · CPC title

• B60L2270/46

  Heat pumps, e.g. for cabin heating · CPC title

• B60Y2300/28

  related to towing or towed situations · CPC title

• B60W2710/30

  Auxiliary equipments · CPC title

• B60L2240/64

  Road conditions · CPC title