Wire-wound coil element

Patent metadata

Field	Value
Publication number	US-11367553-B2
Application number	US-201815861203-A
Country	US
Kind code	B2
Filing date	Jan 3, 2018
Priority date	Feb 3, 2017
Publication date	Jun 21, 2022
Grant date	Jun 21, 2022

Abstract

One object of the present invention is to provide a coil element having a reduced thickness but is less prone to be broken. The coil element according to an embodiment of the present invention has a rectangular parallelepiped shape and has a principal surface including long sides and short sides. The coil element includes a drum core, a winding wound around the drum core, a first external electrode electrically connected to one end of the winding, and a second external electrode electrically connected to the other end of the winding. The drum core in the embodiment includes a first flange, a second flange, and a winding core connecting between the first flange and the second flange. The winding core extends along the short sides of the principal surface.

First claim

What is claimed is:

1. A coil element having a rectangular parallelepiped shape and having a principal surface including long sides and short sides, the coil element being configured for horizontal mounting relative to a mounting surface of circuit board, the coil element comprising:
a drum core including a first flange, a second flange, and a winding core connecting between the first flange and the second flange, the winding core having a central axis;
a first winding wound around the winding core and the central axis thereof;
a first external electrode electrically connected to one end of the first winding; and
a second external electrode electrically connected to the other end of the first winding,
wherein the central axis of the winding core extends along and parallel to the short sides of the principal surface and in a direction parallel to said mounting surface upon mounting of the coil element,
wherein the coil element has a height, a width, and a length, the height being a dimension of the coil element in a direction perpendicular to the principal surface, the width being a dimension of the coil element in the direction parallel to the short sides of the principal surface and parallel to the central axis of the winding core, the length being a dimension of the coil element in the direction parallel to the long sides of the principal surface and perpendicular to the central axis of the winding core,
wherein the width in the direction parallel to the short sides of the principal surface is greater than the height, and the length is greater than the width.

2. The coil element of claim 1 wherein both the first external electrode and the second external electrode are provided on the first flange.

3. The coil element of claim 2 wherein the first external electrode is provided on one end of the first flange in a direction parallel to the long sides, and the second external electrode is provided on the other end of the first flange in the direction parallel to the long sides.

4. The coil element of claim 1 wherein the first external electrode is provided on the first flange and the second external electrode is provided on the second flange.

5. The coil element of claim 4 , wherein
the first flange has a first end and a second end opposed to each other in the direction parallel to the long sides,
the second flange has a third end and a fourth end opposed to each other in the direction parallel to the long sides,
the first flange and the second flange are arranged such that the first end and the third end are opposed to each other and the second end and the fourth end are opposed to each other, and
the first external electrode is provided on the first end of the first flange, and the second external electrode is provided on the fourth end of the second flange.

6. The coil element of claim 4 , wherein
the first flange has a first end and a second end opposed to each other in the direction parallel to the long sides,
the second flange has a third end and a fourth end opposed to each other in the direction parallel to the long sides,
the first flange and the second flange are arranged such that the first end and the third end are opposed to each other and the second end and the fourth end are opposed to each other, and
the first external electrode is provided on the first end of the first flange, and the second external electrode is provided on the third end of the second flange.

7. The coil element of claim 1 wherein the first external electrode extends from one end of the first flange to one end of the second flange, and the second external electrode extends from the other end of the first flange to the other end of the second flange.

8. The coil element of claim 1 further comprising a covering portion that covers at least a part of the first winding.

9. The coil element of claim 8 wherein the covering portion further covers at least a part of the drum core.

10. The coil element of claim 1 , wherein
a second winding wound around the winding core;
a third external electrode electrically connected to one end of the second winding; and
a fourth external electrode electrically connected to the other end of the second winding,
wherein each of the first external electrode and the third external electrode is provided on one end of the long sides of the principal surface, and each of the second external electrode and the fourth external electrode is provided on the other end of the long sides of the principal surface.

11. The coil element of claim 10 further comprising a covering portion that covers at least a part of the first winding, wherein the covering portion covers at least a part of the second winding.

12. The coil element of claim 1 , wherein the distance between an outer periphery of the winding core and the first flange in a height direction of the coil element is equal to the distance between the outer periphery of the winding core and the first flange in a width direction of the coil element.

13. The coil element of claim 1 , wherein thicknesses of the first flange and the second flange are larger in a direction perpendicular to the principal surface than in a direction parallel to the central axis of the winding core.

14. The coil element of claim 1 , further comprising a third external electrode and a fourth external electrode, wherein the first winding is electrically disconnected from the third external electrode and the fourth external electrode.

15. The coil element of claim 14 , wherein the first external electrode is provided on one end of the first flange in a direction parallel to the long sides and the third external electrode is provided on the other end of the first flange in the direction parallel to the long sides, and wherein the second external electrode is provided on one end of the second flange in a direction parallel to the long sides and the fourth external electrode is provided on the other end of the second flange in the direction parallel to the long sides.

16. The coil element of claim 14 , wherein the first external electrode is provided on one end of the first flange in a direction parallel to the long sides and the second external electrode is provided on the other end of the first flange in the direction parallel to the long sides, and wherein the third external electrode is provided on one end of the second flange in a direction parallel to the long sides and the fourth external electrode is provided on the other end of the second flange in the direction parallel to the long sides.

Assignees

• Taiyo Yuden Kk

Inventors

• Aoki Hidenori
• Kashiwa Tomoo

Classifications

• H01F17/0033

  with the coil helically wound around a magnetic core · CPC title

• B65H75/18

  Constructional details · CPC title

• H01F17/045 Primary

  with core of cylindric geometry and coil wound along its longitudinal axis, i.e. rod or drum core · CPC title

• H01F27/027

  specially adapted for combination of signal type inductors or transformers with electronic circuits, e.g. mounting on printed circuit boards · CPC title

• H01F41/086

  in a special configuration on the former, e.g. orthocyclic coils or open mesh coils · CPC title