Fluid level sensor, fluid reserviour, and methods for sensing a fluid level

Patent metadata

Field	Value
Publication number	US-11366001-B2
Application number	US-201916242545-A
Country	US
Kind code	B2
Filing date	Jan 8, 2019
Priority date	Jan 8, 2019
Publication date	Jun 21, 2022
Grant date	Jun 21, 2022

Abstract

Herein provided is a fluid level sensor and associated systems and methods. The fluid level sensor comprises a floater movable along a floater path in response to changes in a fluid level and a sensing circuit disposed along the floater path. The floater path has a first end associated with a low fluid level and an opposite second end associated with a high fluid level. The sensing circuit comprises first and second electrically-coupled circuit branches with first and second sensing terminals arranged proximate to the first end of the floater path, a plurality of passive elements connected in series along the first circuit branch, and plurality of switching elements each connected in parallel between the second circuit branch and the first circuit branch at connection points along the first circuit branch between pairs of adjacent passive elements, the switching elements configured for being actuated by movement of the floater.

First claim

The invention claimed is:

1. A fluid level sensor, comprising:
a floater movable along a floater path in response to changes in a fluid level, the floater path having a first end associated with a low fluid level and an opposite second end associated with a high fluid level; and
a sensing circuit disposed along the floater path, comprising:
a first circuit branch extending along the floater path and having a first branch end and a second branch end, the first branch end having a first sensing terminal arranged proximate to the first end of the floater path associated with the low fluid level;
a second circuit branch extending along the floater path and having a third branch end and a fourth branch end, the third branch end having a second sensing terminal, separate from the first sensing terminal, arranged proximate to the first end of the floater path associated with the low fluid level, the fourth branch end electrically coupled to the second branch end of the first circuit branch and arranged proximate to the second end of the floater path associated with the high fluid level;
a plurality of passive elements connected in series along the first circuit branch between the first branch end and the second branch end; and
a plurality of switching elements each connected in parallel between the second circuit branch and the first circuit branch at connection points along the first circuit branch between pairs of adjacent passive elements, the switching elements configured for being actuated by movement of the floater, the fluid level read by the fluid level sensor corresponding to a lowest positioned actuated one of the switching elements with respect to the first end of the floater path to prevent overestimating of the fluid level, wherein the fluid level read by the fluid level sensor is lower than an actual fluid level of the reservoir when the lowest positioned actuated one of the switching elements is short-circuited and a given one of the switching elements, positioned above the lowest positioned actuated one of the switching elements with respect to the first end of the floater path, is actuated by the floater at the actual fluid level.

2. The fluid level sensor of claim 1 , further comprising first and second sensing leads coupled to the first and second sensing terminals, respectively, and extending toward the second end of the floater path associated with the high fluid level.

3. The fluid level sensor of claim 1 , further comprising a detector coupled to the first and second sensing terminals for determining the fluid level by sensing an actual value of the passive elements.

4. The fluid level sensor of claim 1 , wherein the floater comprises a magnetic element, and wherein the plurality of switching elements are magnetically-switched elements.

5. The fluid level sensor of claim 1 , wherein the floater comprises a light-producing element, and wherein the plurality of switching elements are optically-switched elements.

6. The fluid level sensor of claim 1 , wherein the plurality of passive elements comprises a plurality of resistors.

7. The fluid level sensor of claim 1 , wherein the plurality of passive elements comprises a plurality of capacitors.

8. The fluid level sensor of claim 1 , wherein the plurality of passive elements comprises a plurality of inductors.

9. The fluid level sensor of claim 1 , wherein the switching elements are closed when proximate to the floater.

10. The fluid level sensor of claim 1 , further comprising a floater-retaining member, and wherein the sensing circuit is coupled to the floater-retaining member.

11. The fluid level sensor of claim 10 , wherein the floater is movable along an outside surface of the floater-retaining member.

12. The fluid level sensor of claim 10 , wherein the floater is movable within a hollow cavity formed within the floater-retaining member.

13. A method for sensing a fluid level in a reservoir having a bottom end associated with a low fluid level and a top end associated with a high fluid level, the method comprising:
disposing, within the reservoir, a fluid level sensor having a floater and a sensing circuit, the floater movable along a floater path in response to changes in the fluid level, the floater path extending between the bottom end and the top end of the reservoir, the sensing circuit having a plurality of sensing elements extending between the bottom end and the top end of the reservoir and a pair of sensing terminals having a sensing perspective to perform measurements from the bottom end of the reservoir to the top end of the reservoir; and
sensing the fluid level by reading the fluid level from a lowest positioned actuated one of the sensing elements with respect to the bottom end of the reservoir, to prevent overestimating of the fluid level, wherein the fluid level read is lower than an actual fluid level of the reservoir when the lowest positioned actuated one of the sensing elements is short-circuited and a given one of the sensing elements, positioned above the lowest positioned actuated one of the sensing elements with respect to the bottom end of the reservoir, is actuated by the floater at the actual fluid level.

14. The method of claim 13 , wherein disposing the fluid level sensor within the reservoir comprises retaining the floater within the fluid reservoir with a floater-retaining member.

15. The method of claim 14 , wherein retaining the floater within the fluid reservoir with a floater-retaining member comprises retaining the floater within a hollow cavity of the floater-retaining member.

16. The method of claim 14 , wherein retaining the floater within the fluid reservoir with a floater-retaining member comprises inserting the floater-retaining member through an axial bore of the floater.

17. The method of claim 14 , wherein disposing the fluid level sensor within the reservoir comprises forming the sensing circuit on the floater-retaining member.

18. The method of claim 13 , wherein disposing the fluid level sensor within the reservoir comprises forming the sensing circuit on an inner wall of the reservoir.

19. The method of claim 13 , further comprising electrically coupling a pair of sensing leads to the pair of sensing terminals.

20. A fluid reservoir, comprising:
a reservoir structure defining a storage chamber for receiving a fluid and having a top end associated with a high fluid level and a bottom end associated with a low fluid level; and
a fluid level sensor disposed within the reservoir structure and having a floater and a sensing circuit, the floater movable along a floater path in response to changes in the fluid level, the floater path extending between the bottom end and the top end of the reservoir, the sensing circuit having a plurality of sensing elements extending between the bottom end and the top end of the reservoir and a pair of sensing terminals having a sensing perspective to perform measurements from the bottom end of the reservoir to the top end of the reservoir, wherein the fluid level read by the fluid level sensor corresponds to a lowest positioned actuated one of the sensing elements with respect to the bottom end of the reservoir structure to prevent overestimating of the fluid level, wherein the fluid level read by the fluid level sensor is lower than an actual fluid level of the reservoir when the lowest positioned actuated one of the sensing elements is short-circuited and a given one of the sensing elements, positioned above the lowest positioned actuated one of the sensing elements with respect

Assignees

• Pratt & Whitney Canada

Inventors

• Ghattas Andrew

Classifications

• H01H36/02

  actuated by movement of a float carrying a magnet · CPC title

• G01F23/80

  Arrangements for signal processing · CPC title

• G01F23/64

  of the free float type {without mechanical transmission elements} · CPC title

• G01F23/74 Primary

  for sensing changes in level only at discrete points · CPC title

• G01F23/804

  containing circuits handling parameters other than liquid level · CPC title