Metal member and method of manufacturing the same

Patent metadata

Field	Value
Publication number	US-11364569-B2
Application number	US-201815975905-A
Country	US
Kind code	B2
Filing date	May 10, 2018
Priority date	Jun 21, 2017
Publication date	Jun 21, 2022
Grant date	Jun 21, 2022

Abstract

A metal member includes a first plate, and a second plate abutting against and welded to the first plate in at least one butt portion. In the butt portion, a length from a first end to a second end of a welding boundary line between the first plate and the second plate is longer than a length of a straight line connecting the first end to the second end of the welding boundary line.

First claim

What is claimed is:

1. A metal member comprising:
a first plate having an edge surface; and
a second plate having an edge surface, the edge surface of the second plate abutting against the edge surface of the first plate, the second plate being welded to the first plate in at least one butt portion,
wherein in the at least one butt portion, a length from a first end to a second end of a welding boundary line between the first plate and the second plate is longer than a length of a straight line connecting the first end to the second end of the welding boundary line;
the at least one butt portion includes a first butt portion, a second butt portion, and a curved portion in which the edge surface of the first plate and the edge surface of the second plate abut against each other and the first plate and the second plate are welded to each other;
a first welding boundary line between the first plate and the second plate is present in the first butt portion;
a second welding boundary line between the first plate and the second plate is present in the second butt portion;
the curved portion is interposed between the first butt portion and the second butt portion and connects the first butt portion and the second butt portion to each other;
a length from a first end to a second end of the first welding boundary line is longer than a length of a straight line connecting the first end and the second end of the first welding boundary line;
the second welding boundary line is a shortest line connecting a first end and a second end of the second welding boundary line to each other along a surface of the second plate,
the edge surface of the first plate extends in a thickness direction of the first plate, the edge surface of the second plate extends in the thickness direction of the second plate,
wherein the first plate and the second plate each have a depth dimension having a first value, a length dimension having a second value, and a width dimension having a third value, and the first value is smaller than each of the second value and the third value, and
wherein the thickness direction of the first plate is the depth dimension of the first plate, and the thickness direction of the second plate is the depth dimension of the second plate.

2. The metal member according to claim 1 , wherein a thickness of the first plate and a thickness of the second plate are different from each other.

3. The metal member according to claim 1 , wherein:
the second butt portion includes a bent portion having a bending line perpendicular to the second welding boundary line; and
the first welding boundary line and the curved portion are on the same side with respect to the bending line.

4. The metal member according to claim 1 , wherein:
the first end of the first welding boundary line is connected to the curved portion and the second end of the first welding boundary line is present at a border of the first plate and the second plate; and
the first end of the second welding boundary line is connected to the curved portion and the second end of the second welding boundary line is present at a border of the first plate and the second plate.

5. The metal member according to claim 1 , wherein the first plate has the edge surface, a first surface which extends in a surface direction of the first plate and is on one side of the first plate, and a second surface which is on the opposite side of the first plate,
wherein the second plate has the edge surface, a first surface which extends in a surface direction of the second plate and is on one side of the second plate, and a second surface which is on the opposite side of the second plate, and
wherein at least one of the first surface of the second plate and the second surface of the second plate is in a thickness range of the first plate.

6. The metal member according to claim 1 , wherein the first plate has a first surface which extends in a surface direction of the first plate, the second plate has a first surface which extends in a surface direction of the second plate, the edge surface of the first plate is perpendicular to the first surface of the first plate, and the edge surface of the second plate is perpendicular to the first surface of the second plate.

7. A metal member comprising:
a first plate having an edge surface; and
a second plate having an edge surface, the edge surface of the second plate abutting against the edge surface of the first plate, the second plate being welded to the first plate in at least one butt portion,
wherein in the at least one butt portion, a length from a first end to a second end of a welding boundary line between the first plate and the second plate is longer than a length of a straight line connecting the first end to the second end of the welding boundary line;
the at least one butt portion includes a first butt portion, a second butt portion, and a curved portion in which the edge surface of the first plate and the edge surface of the second plate abut against each other and the first plate and the second plate are welded to each other;
a first welding boundary line between the first plate and the second plate is present in the first butt portion;
a second welding boundary line between the first plate and the second plate is present in the second butt portion;
the curved portion is interposed between the first butt portion and the second butt portion and connects the first butt portion and the second butt portion to each other;
a length from a first end to a second end of the first welding boundary line is longer than a length of a straight line connecting the first end and the second end of the first welding boundary line; and
the second welding boundary line is a shortest line connecting a first end and a second end of the second welding boundary line to each other along a surface of the second plate,
the first plate and the second plate are overlapped in a longitudinal direction of the first plate on an abutting surface between the first plate and the second plate, the longitudinal direction being either a length direction or width direction of the first plate.

8. A metal member comprising:
a first plate having an edge surface; and
a second plate having an edge surface, the edge surface of the second plate abutting against the edge surface of the first plate, the second plate being welded to the first plate in at least one butt portion,
wherein in the at least one butt portion, a length from a first end to a second end of a welding boundary line between the first plate and the second plate is longer than a length of a straight line connecting the first end to the second end of the welding boundary line;
the at least one butt portion includes a first butt portion, a second butt portion, and a curved portion in which the edge surface of the first plate and the edge surface of the second plate abut against each other and the first plate and the second plate are welded to each other;
a first welding boundary line between the first plate and the second plate is present in the first butt portion;
a second welding boundary line between the first plate and the second plate is present in the second butt portion;
the curved portion is interposed between the first butt portion and the second butt portion and connects the first butt portion and the second butt portion to each other;
a length from a first end to a second end of the first welding boundary line is longer than a length of a straight line connecting the first end and the second end of the first welding boundary line; and
the second welding boundary line is a shortest line connecting a first end and a second end of the second welding boundary line to each other along a surface of the second plate,
wherei

Assignees

• Toyota Motor Co Ltd

Inventors

• Egawa Tetsuji
• Niisato Eita
• Kitagawa Jun
• Onoda Masahiro

Classifications

• B23K26/0093 Primary

  combined with mechanical machining or metal-working covered by other subclasses than B23K · CPC title

• B23K33/00

  Specially-profiled edge portions of workpieces for making soldering or welding connections; Filling the seams formed thereby · CPC title

• B23P15/00

  Making specific metal objects by operations not covered by a single other subclass or a group in this subclass · CPC title

• B23K28/02

  Combined welding or cutting procedures or apparatus · CPC title

• B23K33/002

  Crimping or bending the workpieces at the joining area · CPC title