Image forming apparatus

Patent metadata

Field	Value
Publication number	US-11360416-B2
Application number	US-202017118948-A
Country	US
Kind code	B2
Filing date	Dec 11, 2020
Priority date	Dec 24, 2019
Publication date	Jun 14, 2022
Grant date	Jun 14, 2022

Abstract

An image forming apparatus includes, an image forming portion configured to form a toner image on a sheet using printing toner and apply powder adhesive on the sheet, a fixing portion configured to heat the toner image formed on the sheet and the powder adhesive applied on the sheet by the image forming portion and fix the toner image and the powder adhesive to the sheet, and a bonding portion configured to bond the sheet with the powder adhesive by reheating the sheet having been heated by the fixing portion. The bonding portion is arranged above the image forming portion.

First claim

What is claimed is:

1. An image forming apparatus comprising:
an image forming assembly configured to form a toner image on a sheet using printing toner and apply powder adhesive on the sheet;
a fixer configured to heat the toner image formed on the sheet and the powder adhesive applied on the sheet by the image forming assembly and fix the toner image and the powder adhesive to the sheet;
a bonding mechanism configured to bond the sheet with the powder adhesive by reheating the sheet having been heated by the fixer;
a first tray to which a sheet not passing the bonding mechanism is discharged; and
a second tray to which a sheet bonded by the bonding mechanism is discharged,
wherein the first tray and the second tray are arranged at positions above the image forming assembly, and
wherein the bonding mechanism is arranged above the image forming assembly.

2. The image forming apparatus according to claim 1 , further comprising:
a sheet storer arranged below the image forming assembly and configured to store a sheet;
a sheet feeder configured to feed the sheet stored in the sheet storer to one side in a horizontal direction;
a folder configured to fold the sheet having passed the fixer; and
a conveyer configured to convey the sheet having passed the fixer to the other side in the horizontal direction toward the folder,
wherein the fixer is arranged on a sheet conveyance route that extends upward to the conveyer from the sheet feeder at the one side in the horizontal direction with respect to the image forming assembly,
wherein the folder is arranged above the image forming assembly, and
wherein the bonding mechanism is arranged on a sheet conveyance route that extends from the conveyer via the folder to the other side in the horizontal direction above the image forming assembly.

3. The image forming apparatus according to claim 1 ,
wherein the image forming assembly and the fixer are housed in a first casing, and
wherein the bonding mechanism is housed in a second casing that is attached to an upper portion of the first casing.

4. The image forming apparatus according to claim 3 ,
wherein the bonding mechanism is arranged within an occupation range of the first casing when viewed in a vertical direction.

5. The image forming apparatus according to claim 1 ,
wherein a length of the second tray in a sheet conveyance direction is shorter than a length of the first tray in the sheet conveyance direction.

6. The image forming apparatus according to claim 1 ,
wherein a length of the second tray in a sheet conveyance direction is shorter than a length in the sheet conveyance direction of a maximum sheet among the sheets configured to be bonded by the bonding mechanism.

7. The image forming apparatus according to claim 6 ,
wherein the length of the second tray in the sheet conveyance direction is shorter than a length of the first tray in the sheet conveyance direction.

8. The image forming apparatus according to claim 1 , further comprising
a cooler configured to cool the sheet heated by the fixer,
wherein the cooler is configured to cool the sheet after the image forming assembly has formed the toner image to a first side of the sheet and before the image forming assembly applies the powder adhesive to a second side opposite to the first side of the sheet.

9. The image forming apparatus according to claim 8 ,
wherein the cooler comprises a reverser configured to reverse the sheet having the toner image formed on the first side by the image forming assembly and convey the sheet again to the image forming assembly, and
wherein the reverser is configured to cool the sheet by exposing a portion of the sheet to an exterior of the image forming apparatus while reversing a conveyance direction of the sheet.

10. The image forming apparatus according to claim 1 , further comprising:
a first container configured to store the printing toner; and
a second container configured to store the powder adhesive,
wherein with respect to a vertical direction, a bottom portion of the second container is positioned lower than a lower end portion of the fixer and a lower end portion of the bonding mechanism.

11. The image forming apparatus according to claim 10 , wherein with respect to the vertical direction, a whole body of the second container is positioned lower than the lower end portion of the fixer and the lower end portion of the bonding mechanism.

12. The image forming apparatus according to claim 10 ,
wherein the image forming assembly comprises a first processor configured to form the toner image using the printing toner stored in the first container, a second processor configured to form an image of the powder adhesive stored in the second container by a predetermined application pattern, a transfer belt configured to bear the toner image and the image of the powder adhesive formed by the first and second processors, and a transfer assembly configured to transfer the toner image and the image of the powder adhesive from the transfer belt to the sheet,
wherein the second container is arranged below the transfer belt, and
wherein the fixer and the bonding mechanism are arranged above the transfer belt.

13. The image forming apparatus according to claim 12 , wherein when viewed in a main scanning direction of the first processor and the second processor, a distance from the second container to the fixer with respect to a horizontal direction is greater than a distance from the first container to the fixer with respect to the horizontal direction.

14. The image forming apparatus according to claim 10 , further comprising:
an air blower configured to take in outer air into a casing of the image forming apparatus and blow air; and
an air outlet port configured to discharge an airflow generated by the air blower to an exterior of the casing,
wherein with respect to a direction from the air blower via the second container toward the air outlet port, at least one of the fixer, the bonding mechanism and the first container is arranged downstream of the second container.

15. The image forming apparatus according to claim 10 , further comprising:
an air blower configured to take in outer air into a casing of the image forming apparatus and blow air;
a first air outlet port configured to discharge an airflow generated by the air blower and cooling the second container to an exterior of the casing; and
a second air outlet port configured to discharge an airflow generated by the air blower and cooling at least one of the fixer, the bonding mechanism and the first container to an exterior of the casing.

16. An image forming apparatus comprising:
an image forming assembly configured to form a toner image on a sheet using printing toner and apply powder adhesive on the sheet;
a fixer configured to heat the toner image formed on the sheet and the powder adhesive applied on the sheet by the image forming assembly and fix the toner image and the powder adhesive to the sheet;
a folder configured to fold the sheet having passed the fixer;
a bonding mechanism configured to bond the sheet having been folded by the fixer with the powder adhesive by reheating the sheet;
a first tray to which a sheet not passing the bonding mechanism is discharged; and
a second tray to which the sheet bonded by the bonding mechanism is discharged,
wherein the first tray and the second tray are arranged at positions above the image forming assembly.

17. An image forming apparatus comprising:
a first container configured to store printing toner;
a second container configu

Assignees

• Canon Kk

Inventors

• Yamaguchi Koji
• Matsuda Kohei
• Ogino Hiroki
• Katsuta Yasushi
• Noguchi Kaori
• Hirata Junko
• Kuroda Akira
• Nishizawa Yuki
• Shimano Tsutomu
• Oguma Toru

Classifications

• B65H45/142

  Pocket-type folders · CPC title

• B65H2801/27

  Devices located downstream of office-type machines · CPC title

• G03G15/2053 Primary

  Structural details of heat elements, e.g. structure of roller or belt, eddy current, induction heating · CPC title

• G03G21/1604

  Arrangement or disposition of the entire apparatus · CPC title

• G03G15/6544

  Details about the binding means or procedure · CPC title