Alloy article, method for manufacturing said alloy article, product formed of said alloy article, and fluid machine having said product

Patent metadata

Field	Value
Publication number	US-11359638-B2
Application number	US-201816636516-A
Country	US
Kind code	B2
Filing date	Oct 31, 2018
Priority date	Oct 31, 2017
Publication date	Jun 14, 2022
Grant date	Jun 14, 2022

Abstract

An object of the invention is to provide an alloy article that exhibits even better mechanical properties than conventional high entropy alloy articles without sacrificing high corrosion resistance thereof. An alloy article according to the invention comprises matrix phase crystal grains being equiaxed crystals with an average crystal grain size of 150 μm or less, the alloy article having a metallic composition including: Co, Cr, Fe, Ni and Ti, each within a range of 5 atomic % or more and 35 atomic % or less; Mo within a range of more than 0 atomic % and less than 8 atomic %; and a balance comprising inevitable impurities, wherein in the matrix phase crystal grains, ultrafine particles with an average particle size of 100 nm or less and oxide particles with an average particle size of 100 nm or less are dispersedly precipitated.

First claim

The invention claimed is:

1. An alloy article, comprising matrix phase crystal grains being equiaxed crystals with an average crystal grain size of 150 μm or less, the alloy article having a metallic composition comprising:
Co, Cr, Fe, Ni and Ti, each within a range of 5 atomic % or more and 35 atomic % or less;
Mo within a range of more than 0 atomic % and less than 8 atomic %; and
a balance comprising inevitable impurities,
wherein in the matrix phase crystal grains, ultrafine particles with an average particle size of 100 nm or less and oxide particles with an average particle size of 100 nm or less are dispersedly precipitated.

2. The alloy article according to claim 1 ,
wherein the metallic composition further comprises one of Y, Nb, Al and V within a range of more than 0 atomic % and 4 atomic % or less, and
wherein the total amount of the one of Y, Nb, Al and V and the Mo is 8 atomic % or less.

3. The alloy article according to claim 1 ,
wherein the oxide particles are particles of an oxide of at least one of Ti, Y, Nb, Al and V, and
wherein the standard Gibbs energy of formation of the oxide particles is larger in negative number than the standard Gibbs energy of formation of Fe 3 O 4 at 25° C.

4. The alloy article according to claim 1 , wherein the metallic composition comprises:
the Co within a range of 20 atomic % or more and 35 atomic % or less;
the Cr within a range of 10 atomic % or more and 25 atomic % or less;
the Fe within a range of 10 atomic % or more and 25 atomic % or less;
the Ni within a range of 15 atomic % or more and 30 atomic % or less; and
the Ti within a range of 5 atomic % or more and 15 atomic % or less.

5. The allay article according to claim 1 , wherein the ultrafine particles are crystalline particles in that the Ni and the Ti are concentrated than in the matrix phase crystal grains.

6. The alloy article according to claim 1 , wherein the matrix phase crystal grains have a crystal structure of face-centered cubic crystal or a mixture of face-centered cubic crystal and simple cubic crystal.

7. A method for manufacturing the alloy article according to 1 , the method comprising:
a raw material mixing and melting step of mixing and melting raw materials of the metallic composition of claim 1 to form a molten metal;
an atomization step of forming an alloy powder from the molten metal;
a mixed powder preparation step of preparing a mixed powder by mixing the alloy powder and a powder of an oxygen atom supply source oxide, wherein the oxygen atom supply source oxide is at least one of Fe 2 O 3 , Fe 3 O 4 , and NiO;
an additive manufacturing step of forming an alloy formed article having a desired shape from the mixed powder by additive manufacturing; and

a pseudo-solution heat treatment step of subjecting the alloy formed article to a pseudo-solution heat treatment within a temperature range of 1000° C. or more and 1250° C. or less.

8. The method for manufacturing the alloy article according to claim 7 , wherein the pseudo-solution heat treatment step comprises a cooling process of air-cooling, gas-cooling or water-cooling after a holding process within the temperature range.

9. An impeller formed of the alloy article of claim 1 .

10. A fluid machine, comprising the impeller according to claim 9 .

11. The fluid machine according to claim 10 , wherein the fluid machine is a compressor or a pump.

Assignees

• Hitachi Metals Ltd

Inventors

• Chen Meichuan
• Fujieda Tadashi
• Kuwabara Kousuke

Classifications

• F04D29/02 Primary

  Selection of particular materials (for handling specific liquids F04D7/00 {F04D23/001}) · CPC title

• B22F10/68

  Cleaning or washing · CPC title

• B22F10/64

  by thermal means (control of energy beam parameters for post heating B22F10/364) · CPC title

• B22F10/34

  of powder characteristics, e.g. density, oxidation or flowability · CPC title

• B22F10/28

  Powder bed fusion, e.g. selective laser melting [SLM] or electron beam melting [EBM] · CPC title