Systems and methods for oxidation of hydrocarbon gases

Patent metadata

Field	Value
Publication number	US-11359541-B2
Application number	US-201715492376-A
Country	US
Kind code	B2
Filing date	Apr 20, 2017
Priority date	Apr 21, 2016
Publication date	Jun 14, 2022
Grant date	Jun 14, 2022

Abstract

The present disclosure relates to systems and methods wherein a dilute hydrocarbon stream can be oxidized to impart added energy to a power production system. The oxidation can be carried out without substantial combustion of the hydrocarbons. In this manner, dilute hydrocarbon streams that would otherwise be required to undergo costly separation processes can be efficiently utilized for improving the power production system and method. Such systems and methods particularly can utilize dilute hydrocarbon stream including a significant amount of carbon dioxide, such as may be produced in hydrocarbon recovery process, such as enhanced oil recovery or conventional hydrocarbon recovery processes.

First claim

The invention claimed is:

1. A method for power production comprising:
carrying out a closed or semi-closed power production cycle wherein:
CO 2 is circulated as a working fluid that is repeatedly compressed and expanded for power production;
a first fuel source is combusted in a combustor to heat the working fluid after the working fluid is compressed and before the working fluid is expanded for power production; and
a recuperator heat exchanger is used to re-capture heat of combustion for heating of the working fluid; and

heating the working fluid with heat that is formed outside of the combustor using a second fuel source, said heating being in addition to the re-captured heat of combustion, and said second fuel source being a dilute hydrocarbon stream that is oxidized without substantial combustion to provide the heat that is formed outside of the combustor.

2. The method of claim 1 , wherein a concentration of hydrocarbons in the dilute hydrocarbon stream is below a lower explosive limit (LEL) of the hydrocarbons.

3. The method of claim 1 , wherein hydrocarbons in the dilute hydrocarbon stream are catalytically oxidized.

4. The method of claim 1 , wherein:
the first fuel source is combusted with oxygen in the combustor in the presence of the CO 2 working fluid to form an exhaust stream;
the exhaust stream from the combustor is expanded in a turbine to produce power and form a turbine exhaust stream;
the turbine exhaust stream is cooled in the recuperator heat exchanger;
the turbine exhaust stream exiting the recuperator heat exchanger is purified to remove at least water from the working fluid;
at least a portion of the working fluid is compressed in a compressor;
at least a portion of the compressed working fluid is passed back through the recuperator heat exchanger such that the compressed working fluid is heated with heat withdrawn from the turbine exhaust stream; and
the heated, compressed working fluid is recirculated to the combustor.

5. The method of claim 4 , wherein the dilute hydrocarbon stream is added to the working fluid after the working fluid is compressed in the compressor and before the working fluid is passed back through the recuperator heat exchanger.

6. The method of claim 5 , wherein hydrocarbons in the dilute hydrocarbon stream are oxidized within the recuperator heat exchanger.

7. The method of claim 5 , wherein hydrocarbons in the dilute hydrocarbon stream are oxidized in a further heat exchanger configured for heat exchange with one or both of the working fluid and an oxygen stream providing the oxygen to the combustor.

8. The method of claim 4 , wherein the dilute hydrocarbon stream is combined with the compressed working fluid in the recuperator heat exchanger.

9. The method of claim 4 , wherein a portion of the compressed working fluid is combined with oxygen to form a diluted oxygen stream, and wherein the dilute hydrocarbon stream is combined with the diluted oxygen stream.

10. The method of claim 9 , wherein the diluted oxygen stream combined with the dilute hydrocarbon stream is passed through the recuperator heat exchanger wherein hydrocarbons in the dilute hydrocarbon stream are oxidized.

11. The method of claim 9 , wherein the diluted oxygen stream combined with the dilute hydrocarbon stream is passed through a further heat exchanger wherein hydrocarbons in the dilute hydrocarbon stream are oxidized.

12. The method of claim 4 , wherein the dilute hydrocarbon stream is input to an oxidation reactor.

13. The method of claim 12 , wherein a reaction stream exiting the oxidation reactor is input to the recuperator heat exchanger.

14. The method of claim 12 , wherein a reaction stream exiting the oxidation reactor is input to a further turbine for power production.

15. The method of claim 14 , wherein a portion of the turbine exhaust stream is input to the oxidation reactor so as to be included in the reaction stream that is input to the further turbine.

16. The method of claim 1 , wherein the dilute hydrocarbon stream is a product of an enhanced oil recovery process.

17. A power production system comprising:
a power production unit configured for carrying out a closed or semi-closed power production cycle, said power production unit including:
a combustor configured for combustion of a first fuel in the presence of a compressed CO 2 working fluid;
a turbine configured for expanding the compressed CO 2 working fluid to provide an expanded CO 2 working fluid;
a compressor configured for compressing the expanded CO 2 working fluid to provide the compressed CO 2 working fluid; and
a recuperator heat exchanger configured for transferring heat from the expanded CO 2 working fluid leaving the turbine to the compressed CO 2 working fluid leaving the compressor; and
one or more inputs configured for input of a dilute hydrocarbon stream to a component of the power production unit other than the combustor.

18. The power production system of claim 17 , wherein the one or more inputs is configured for input of the dilute hydrocarbon stream into the recuperator heat exchanger.

19. The power production system of claim 17 , further comprising a second heat exchanger, and wherein the one or more inputs is configured for input of the dilute hydrocarbon stream into the second heat exchanger.

20. The power production system of claim 17 , wherein the one or more inputs is configured for input of the dilute hydrocarbon stream into a line comprising the CO 2 working fluid.

21. The power production system of claim 20 , wherein the one or more inputs is configured for input of the dilute hydrocarbon stream into the line downstream of the recuperator heat exchanger and upstream of the compressor.

22. The power production system of claim 17 , further comprising an oxidation reactor, and wherein the one or more inputs is configured for input of the dilute hydrocarbon stream into the oxidation reactor.

23. The power production system of claim 22 , wherein the oxidation reactor is a catalytic oxidation reactor.

24. The power production system of claim 22 , wherein the oxidation reactor is configured for output of a reaction stream that is input to the recuperator heat exchanger.

25. The power production system of claim 22 , wherein the oxidation reactor is configured for receiving a portion of the expanded CO 2 working fluid upstream of the recuperator heat exchanger.

26. The power production system of claim 25 , further comprising a second turbine configured for receiving a reaction stream from the oxidation reactor.

Assignees

• 8 Rivers Capital Llc

Inventors

• Forrest Brock Alan
• Fetvedt Jeremy Eron
• McGroddy Peter Michael

Classifications

• F02C7/08

  Heating air supply before combustion, e.g. by exhaust gases · CPC title

• F02C3/20

  using a special fuel, oxidant, or dilution fluid to generate the combustion products · CPC title

• F05D2260/61

  Removal of CO2 · CPC title

• F01K25/103 Primary

  Carbon dioxide (F01K25/065 takes precedence) · CPC title

• F02C3/30

  Adding water, steam or other fluids {for influencing combustion, e.g. to obtain cleaner exhaust gases (F02C7/141, F02C7/30, F01D21/00, F01K21/04, F23D11/10 take precedence)} · CPC title