Method of placing a fluid mixture containing compressible particles into a wellbore

Patent metadata

Field	Value
Publication number	US-11359129-B2
Application number	US-201916681725-A
Country	US
Kind code	B2
Filing date	Nov 12, 2019
Priority date	Nov 12, 2018
Publication date	Jun 14, 2022
Grant date	Jun 14, 2022

Abstract

A method of placing compressible particles within a wellbore. The method first comprises accessing a wellbore. The wellbore has a first string of casing and a second string of casing, wherein the first string of casing surrounds an upper portion of the second string of casing, forming a trapped annulus. The method further includes pumping a fluid mixture down the second string of casing and back up the annulus. The fluid mixture comprises an aqueous carrier fluid having a plurality of compressible particles dispersed therein. Each of the compressible particles is fabricated to collapse in response to fluid pressure within the trapped annulus. The method additionally includes pumping cement into at least a lower portion of the annulus behind the fluid mixture, forming a column of cement, and thereby placing the fluid mixture in the annulus above the column of cement.

First claim

What is claimed is:

1. A method of placing compressible particles within a well bore including a first string of casing positioned within an upper portion of the wellbore and a second string of casing extending within at least a portion of the first string of casing and into an extended portion of the wellbore below the first string of casing, wherein the first string of casing surrounds an overlapped portion of the second string of casing, thereby creating an annulus between first string of casing and the overlapped portion of the second string of casing and between the second string of casing and the extended portion of the well bore, comprising:
placing a fluid mixture into at least the portion of the annulus between the first string of casing and the second string of casing, wherein the fluid mixture comprises:
a carrier fluid;
a concentration of compressible particles dispersed in the carrier fluid, wherein the compressible particles are fabricated to volumetrically compress by at least 10% with respect to the volume the compressible particles occupy in the annulus immediately after initial placement in the annulus, the at least 10% volumetric compression due to a subsequent increase in fluid pressure in the annulus, and wherein the plurality of compressible particles further fabricated to recover at least 50% volumetrically of the at least 10% volumetric compression, in response to removal of the increase in fluid pressure, the particles fabricated to compress and perform the at least 50% recovery up to a fluid pressure of 10,000 psig in the annulus, and wherein the compressible particles comprise particles of varying density to vary the concentration of compressible particles along the at least a portion of the annulus, with a higher concentration of the compressed particles being dispersed in a central portion of the annulus, with a higher concentration of the compressed particles being dispersed in a central portion of the at least a portion of the annulus.

2. The method of claim 1 , wherein the step of placing the fluid mixture within the annulus further comprises:
pumping the fluid mixture down the second string of casing and thereafter pumping cement down the second string of casing, wherein the fluid mixture and at least a portion of the cement is placed in the annulus forming a column of cement in the annulus with the fluid mixture in the annulus above the column of cement and wherein immediately after ceasing placing the cement in the annulus, the plurality of compressible particles experience an initial pressure profile along the wellbore annulus; and
wherein the compressible particles are capable of volumetrically deforming by a further at least 10% with respect to the initial compression volume of the compressible particles immediately after ceasing placing the cement in the annulus, in response to a further fluid pressure increase in the annulus.

3. The method of claim 2 , further comprising:
placing a wellhead over the wellbore, thereby forming a trapped annulus between a top of the cement and the wellhead, the trapped annulus containing the fluid mixture; and
mitigating further fluid pressure increases within the trapped annulus by the further volumetrically deforming of the compressible particles.

4. The method of claim 1 , wherein the compressible particles have outer diameters that are between 10 μm and 700 μm (in dry state).

5. The method of claim 1 , wherein at least 50% of the compressible particles have a range of outer diameter that is between 50 μm and 600 μm.

6. The method of claim 1 , wherein the compressible particles have an average porosity of between 10% and 40%.

7. The method of claim 1 , wherein:
each of the particles has a resiliency of between 80% and 120%, inclusive; and
the fluid mixture further comprises a reductant provided to reduce gas content.

8. The method of claim 1 , wherein:
each of the compressible particles has a compressibility of between 14% and 27%; up to 10,000 psi;
the average size of each of the compressible particles is between 200 μm and 400 μm (in dry state);
each of the particles has a density that is lower than a density of the carrier fluid; and
each of the particles has a resiliency of between 87% and 117%, inclusive.

9. The method of claim 1 , wherein each of the compressible particles comprises carbon.

10. The method of claim 9 , wherein each of the compressible particles comprises graphene beads.

11. The method of claim 1 , wherein each of the compressible particles comprises pore channels coated with natural rubber or a polymer serving as a synthetic rubber.

12. The method of claim 1 , wherein each of the compressible particles comprises a polymeric material.

13. The method of claim 12 , wherein the polymeric material is (i) polystyrene, (ii) a co-polymer of methylmethacrylate and acrylonitrile, or (iii) combinations thereof.

14. The method of claim 12 , wherein the polymeric material is a terpolymer of methylmethacrylate, acrylonitrile and dichloroethane.

15. The method of claim 14 , wherein the polymeric material comprises neoprene, polyurethane rubber, vinyl, nitrile rubber, butyl rubber, EPDM rubber, silicone rubber, or combinations thereof.

16. The method of claim 15 , wherein:
the compressible particles are dispersed in the carrier fluid; and
the specific gravity of each of the compressible particles is within plus/minus 0.5 of the specific gravity of the carrier fluid.

17. The method of claim 1 , wherein:
the compressible particles comprise first compressible particles having a first density, and second compressible particles having a second density; and
wherein the first compressible particles and the second compressible particles are blended together at a surface before the mixture is pumped into the wellbore, but wherein the first compressible particles rise towards an upper half of the annulus after pumping.

18. The method of claim 17 , wherein the second compressible particles settle towards a lower half of the annulus after pumping.

19. The method of claim 15 , wherein:
the compressible particles come into contact with weighting agent particles during the step of pumping the fluid mixture;
and the method further comprises designing a density of the compressible particles to ensure buoyancy within the carrier fluid when the compressible particles come into contact with the weighting agent particles.

20. The method of claim 1 , wherein the compressible particles comprise:
first compressible particles having a first degree of compressibility; and
second compressible particles having a second degree of compressibility;
wherein the first degree of compressibility is higher than the second degree of compressibility;

and wherein pumping the mixture comprises:
pumping the mixture with the first compressible particles into the wellbore;
pumping the mixture with the second compressible particles into the wellbore behind the mixture with the first compressible particles but in front of cement, thereby placing the mixture with the first compressible particles into the annulus at a position above the mixture with the second compressible particles.

21. The method of claim 1 , wherein the compressible particles comprise:
first compressible particles having a first degree of compressibility and a first density; and
second compressible particles having a second degree of compressibility and a second density;
wherein:
the first degree of compressibility is higher than the second degree o

Assignees

• Exxonmobil Upstream Res Co

Inventors

• Narhi Ward E
• Kibey Sandeep A
• Zeilinger Sabine C
• Korn Jr Lillard E

Classifications

• E21B33/14

  for cementing casings into boreholes · CPC title

• E21B43/08

  Screens or liners {(expandable screens or liners E21B43/108)} · CPC title

• C09K8/467 Primary

  containing additives for specific purposes · CPC title

• E21B43/10

  Setting of casings, screens, liners {or the like} in wells · CPC title

• E21B41/00

  Equipment or details not covered by groups E21B15/00 - E21B40/00 · CPC title