Vehicle including fuel cell and residual energy discharge method performed in the vehicle

Patent metadata

Field	Value
Publication number	US-11358480-B2
Application number	US-202016832543-A
Country	US
Kind code	B2
Filing date	Mar 27, 2020
Priority date	Oct 18, 2019
Publication date	Jun 14, 2022
Grant date	Jun 14, 2022

Abstract

A vehicle having a fuel cell includes a cell stack including a plurality of unit cells stacked on one another, a direct current/direct current (DC/DC) converter configured to convert the level of stack voltage output from the cell stack and including a discharger to remove residual energy thereof, a power distributor configured to distribute the level-converted voltage output from the DC/DC converter or to provide voltage remaining in the cell stack to the discharger to discharge the voltage in response to first control signals, and a controller configured to generate the first control signals depending on whether the vehicle is traveling normally.

First claim

What is claimed is:

1. A vehicle comprising a fuel cell, the vehicle comprising:
a cell stack comprising a plurality of unit cells stacked on one another;
a direct current/direct current (DC/DC) converter configured to convert a level of a stack voltage output from the cell stack, the DC/DC converter comprising a discharger to remove residual energy thereof;
a controller configured to generate first control signals depending on whether the vehicle is traveling normally; and
a power distributor configured to distribute a level-converted voltage which is output from the DC/DC converter or to provide a voltage remaining in the cell stack to the discharger to discharge the voltage in response to the first control signals.

2. The vehicle according to claim 1 , further comprising:
a cooling line configured to cool the DC/DC converter,
wherein the discharger is disposed in the cooling line.

3. The vehicle according to claim 1 , wherein the controller is further configured to generate second control signals depending on whether the vehicle is traveling normally, and
wherein the vehicle further comprises a battery configured to be charged with the level-converted voltage distributed by the power distributor, depending on levels of the second control signals or depending on whether the second control signals are being generated.

4. The vehicle according to claim 3 , wherein the power distributor comprises:
a first switching unit configured to form a first path along which the level-converted voltage output from the DC/DC converter is provided to the battery, depending on whether a 1-1 st control signal is being generated, the 1-1 st control signal being one of the first control signals; and
a second switching unit configured to form a second path along which a voltage remaining in the cell stack is provided to the discharger, depending on whether a 1-2 nd control signal is being generated, the 1-2 nd control signal being another one of the first control signals.

5. The vehicle according to claim 4 , wherein, when the vehicle is not traveling normally, the controller stops generating the 1-2 nd control signal.

6. The vehicle according to claim 5 , further comprising:
a vehicle ON/OFF determiner configured to determine whether the vehicle has been turned off,
wherein the controller stops generating the 1-2 nd control signal depending on a result of a determination by the vehicle ON/OFF determiner.

7. The vehicle according to claim 5 , further comprising:
a collision determiner configured to determine whether the vehicle has been involved in a collision,
wherein the controller stops generating the 1-2 nd control signal depending on a result of a determination by the collision determiner.

8. The vehicle according to claim 4 , wherein the DC/DC converter comprises a first output terminal and a second output terminal,
wherein the level-converted voltage corresponds to a potential difference between the first output terminal and the second output terminal, and
wherein the first switching unit comprises:
a first switch disposed in a first line interconnecting the first output terminal and the battery while being disposed therebetween, the first switch being configured to be switched on or off depending on whether the 1-1 st control signal is being generated; and
a second switch disposed in a second line interconnecting the second output terminal and the battery while being disposed therebetween, the second switch being configured to be switched on or off depending on whether the 1-1 st control signal is being generated.

9. The vehicle according to claim 8 , wherein the second switching unit comprises a third switch interconnecting the first output terminal and one end of the discharger while being disposed therebetween, the third switch being configured to be switched on or off depending on whether the 1-2 nd control signal is being generated, and
wherein an opposite end of the discharger is connected to the second output terminal.

10. The vehicle according to claim 8 , wherein the second switching unit comprises a fourth switch interconnecting the second output terminal and an opposite end of the discharger while being disposed therebetween, the fourth switch being configured to be switched on or off depending on whether the 1-2 nd control signal is being generated, and
wherein one end of the discharger is connected to the first output terminal.

11. The vehicle according to claim 8 , wherein the battery comprises:
a charger configured to be charged with the level-converted voltage; and
a third switching unit configured to form a third path along which the level-converted voltage is charged in the charger depending on whether the second control signals are being generated or depending on levels of the second control signals.

12. The vehicle according to claim 11 , wherein the third switching unit comprises:
a fifth switch disposed between the first line and the charger, the fifth switch being configured to be switched on or off depending on whether a 2-1 st control signal is being generated or depending on a level of the 2-1 st control signal, the 2-1 st control signal being one of the second control signals; and
a sixth switch disposed between the second line and the charger, the sixth switch being configured to be switched on or off depending on whether a 2-2 nd control signal is being generated or depending on a level of the 2-2 nd control signal, the 2-2 nd control signal being another one of the second control signals.

13. The vehicle according to claim 3 , wherein the power distributor comprises:
a first switching unit configured to form a first path along which the level-converted voltage output from the DC/DC converter is provided to the battery depending on a level of a 1-1 st control signal, the 1-1 st control signal being one of the first control signals; and
a second switching unit configured to form a second path along which a voltage remaining in the cell stack is provided to the discharger depending on a level of a 1-2 nd control signal, the 1-2 nd control signal being another one of the first control signals.

14. The vehicle according to claim 1 , wherein the DC/DC converter and the power distributor are configured to be directly and electrically connected to each other.

15. The vehicle according to claim 1 , further comprising:
a case configured to accommodate the DC/DC converter and the power distributor.

16. The vehicle according to claim 15 , further comprising:
a wire configured to electrically connect the DC/DC converter and the power distributor to each other,
wherein the case comprises:
a first case configured to accommodate the DC/DC converter; and
a second case configured to accommodate the power distributor.

17. The vehicle according to claim 1 , wherein the discharger has a resistance value of 1Ω to 10Ω.

18. A residual energy discharge method performed in a vehicle including a fuel cell comprising a cell stack in which a plurality of unit cells is stacked on one another, and a direct current/direct current (DC/DC) converter configured to convert a level of a stack voltage output from the cell stack, the DC/DC converter comprising a discharger to remove residual energy thereof, the residual energy discharge method comprising:
determining whether the vehicle is traveling normally;
upon determining that the vehicle is traveling normally, distributing a level-converted voltage output from the DC/DC converter; and
upon determining that the vehicle is not traveling normally, providi

Assignees

• Hyundai Motor Co Ltd
• Kia Motors Corp

Inventors

• Kim Ju Han

Classifications

• B60L2210/10

  DC to DC converters · CPC title

• B60L3/0053 Primary

  relating to fuel cells · CPC title

• H02M1/322

  Means for rapidly discharging a capacitor of the converter for protecting electrical components or for preventing electrical shock · CPC title

• H05K7/2089

  for power electronics, e.g. for inverters for controlling motor · CPC title

• Y02T10/7072

  Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors · CPC title