Super absorbent polymer and method for producing same

Patent metadata

Field	Value
Publication number	US-11358121-B2
Application number	US-201716094563-A
Country	US
Kind code	B2
Filing date	Oct 25, 2017
Priority date	Dec 23, 2016
Publication date	Jun 14, 2022
Grant date	Jun 14, 2022

Abstract

The present invention relates to a super absorbent polymer exhibiting more improved absorption under pressure and liquid permeability, even while basically maintaining excellent centrifuge retention capacity and absorption rate, and a method for producing the same. The super absorbent polymer comprises: a base polymer powder including a first crosslinked polymer of a water-soluble ethylenically unsaturated monomer having at least partially neutralized acidic groups; and a surface crosslinked layer formed on the base polymer powder and including a second crosslinked polymer in which the first crosslinked polymer is further crosslinked via a surface crosslinking agent, wherein the surface crosslinking agent includes at least two compounds having a solubility parameter value (σ) of 12.5 (cal/cm3)1/2 or more, and wherein at least one of the surface crosslinking agents is an alkylene carbonate-based compound, and the remainder is selected from the group consisting of an alkylene carbonate-based compound and a polyhydric alcohol-based compound.

First claim

The invention claimed is:

1. A super absorbent polymer comprising:
a base polymer powder including a first crosslinked polymer, wherein the first crosslinked polymer polymerized from a water-soluble ethylenically unsaturated monomer in the presence of an internal crosslinking agent, wherein the water-soluble ethylenically unsaturated monomer having at least partially neutralized acidic groups; and
a surface crosslinked layer formed on the base polymer powder, wherein the surface crosslinking layer includes a second crosslinked polymer, wherein the second crosslinked polymer is formed by further crosslinking the first crosslinked polymer in the presence of a surface crosslinking agent,
wherein the surface crosslinking agent includes at least two compounds, wherein each of the at least two compounds has a solubility parameter value (σ) of 12.5 (cal/cm 3 ) 1/2 or more,
wherein one of the at least two compounds is a first alkylene carbonate-based compound, and another of the at least two compounds is selected from the group consisting of a second alkylene carbonate-based compound and a polyhydric alcohol-based compound, wherein the second alkylene carbonate-based compound is different from the first alkylene carbonate compound,
wherein the surface crosslinking agent further includes a polycarboxylic acid-based polymer in an amount of 0.01 parts to 0.5 parts by weight, based on 100 parts by weight of the base polymer powder, and
wherein the permeability measured and calculated by the method of the following Equation 1 is 24 to 30 seconds:
Permeability (sec)= T S −T 0   [Equation 1]

wherein:
T S (unit: sec) means the time required for allowing a 0.9% saline (NaCl) solution to permeate a saline-absorbed super absorbent polymer under a load of 0.3 psi, wherein the saline-absorbed super absorbent polymer is prepared by swelling 0.2 g of super absorbent polymer with the 0.9% saline solution for 30 minutes, and
T 0 (unit: sec) means the time required for allowing the 0.9% saline solution to permeate under the load of 0.3 psi in the absence of the saline-absorbed super absorbent polymer.

2. The super absorbent polymer according to claim 1 , wherein the first alkylene carbonate-based compound includes ethylene carbonate or propylene carbonate.

3. The super absorbent polymer according to claim 1 , wherein the polyhydric alcohol-based compound includes ethylene glycol, propylene glycol, glycerol, polyglycerol, sorbitol or pentaerythritol.

4. The super absorbent polymer according to claim 1 , wherein the super absorbent polymer has a centrifuge retention capacity (CRC) for a physiological saline solution (0.9 wt % aqueous sodium chloride solution) for 30 minutes of 25 g/g to 36 g/g, and a vortex removal time of 20 to 50 seconds.

5. The super absorbent polymer according to claim 1 , wherein the super absorbent polymer has a fixed height absorption (FHA) under Capillary Pressure of Loaded SAP bed of 20 to 30 g/g.

6. The super absorbent polymer according to claim 1 , wherein the first alkylene carbonate-based compound is ethylene carbonate, and wherein the polyhydric alcohol-based compound is selected from the group consisting of propylene glycol, glycerol, polyglycerol, sorbitol and pentaerythritol.

7. The super absorbent polymer according to claim 1 , wherein the first alkylene carbonate-based compound is propylene carbonate, and wherein the polyhydric alcohol-based compound is selected from the group consisting of ethylene glycol, propylene glycerol, polyglycerol, sorbitol and pentaerythritol.

Assignees

• Lg Chemical Ltd

Inventors

• Lee Yong Hun
• Sohn Jung Min
• Lee Hyemin
• Han Chang Sun

Classifications

• C08J3/12

  Powdering or granulating · CPC title

• C08J3/075

  Macromolecular gels · CPC title

• C08K5/101

  of monocarboxylic acids · CPC title

• C08J2333/08

  Homopolymers or copolymers of acrylic acid esters · CPC title

• C08J3/24

  Crosslinking, e.g. vulcanising, of macromolecules (mechanical aspects B29C35/00; crosslinking agents C08K) · CPC title