Alternate instrument removal

Patent metadata

Field	Value
Publication number	US-11357592-B2
Application number	US-201916566385-A
Country	US
Kind code	B2
Filing date	Sep 10, 2019
Priority date	Dec 22, 2010
Publication date	Jun 14, 2022
Grant date	Jun 14, 2022

Abstract

Minimally invasive robotic surgical instruments and related methods are disclosed. A surgical instrument includes an interface fitting that couples a proximal chassis of the instrument with a holding fixture of a robotic manipulator. A securing feature releasably prevents relative axial sliding between the interface fitting and the chassis. In response to binding of the surgical instrument within a minimally invasive surgical site so as to inhibit removal of the surgical instrument from the surgical site and inhibit disengagement of the interface fitting from the holding fixture, the securing feature can be released to allow relative axial sliding between the interface fitting and the chassis, thereby allowing the holding fixture and the interface fitting to be separated from the rest of the surgical instrument and repositioning of the robotic manipulator out of the way.

First claim

What is claimed is:

1. A surgical system comprising:
a surgical system manipulator comprising a holding fixture; and
a surgical instrument comprising:
a chassis;
an instrument shaft comprising a first end, a second end opposite the first end, and an instrument shaft axis defined through the first end and the second end;
an end effector coupled via the instrument shaft to the chassis; and
an interface fitting that is mountable to the chassis;
wherein the chassis and the interface fitting coupled together are a combined assembly;
wherein the combined assembly is mountable to the holding fixture of the surgical system manipulator to produce a mounted configuration in which the combined assembly is held by the holding fixture via the interface fitting, and in which the chassis is in a mounted position and orientation relative to the holding fixture;
wherein the interface fitting is demountable from both the chassis and the holding fixture to produce a demountable configuration in which the chassis is demountable from the holding fixture via movement of the chassis from the mounted position and orientation relative to the holding fixture in a direction transverse to the instrument shaft axis; and
wherein the combined assembly comprises a securing feature for securing the interface fitting to the chassis and for releasing the interface fitting from the chassis to accommodate demounting of the interface fitting from both the chassis and the holding fixture.

2. The surgical system of claim 1 , wherein the chassis comprises a slot by which the interface fitting is mountable to the chassis.

3. The surgical system of claim 1 , wherein the chassis comprises two slots by which the interface fitting is mountable to the chassis, one of the two slots being on an opposite side of the chassis relative to the other of the two slots.

4. The surgical system of claim 1 wherein:
the combined assembly comprises two protruding mounting features;
the holding fixture comprises two holding fixture mounting slots; and
each of the two holding fixture mounting slots accommodates a corresponding one of the two protruding mounting features of the combined assembly.

5. The surgical system of claim 1 , wherein the combined assembly is mountable to the holding fixture via translation of the combined assembly relative to the holding fixture in a mounting direction parallel to the instrument shaft axis.

6. The surgical system of claim 5 , wherein the combined assembly is demountable from the holding fixture via translation of the combined assembly relative to the holding fixture in a demounting direction opposite to the mounting direction.

7. The surgical system of claim 1 , wherein the interface fitting interfaces with the chassis on three sides of the chassis.

8. The surgical system of claim 1 , wherein the securing feature comprises a removable fastener and a nut retained by the chassis.

9. A surgical system, comprising:
a surgical instrument assembly comprising a chassis, an instrument shaft including a first end and a second end opposite the first end, an instrument shaft axis defined through the first end and the second end, and an end effector coupled via the instrument shaft to the chassis;
an interface fitting;
means for coupling the interface fitting to the chassis to produce a combined assembly;
means for mounting the combined assembly to a means for translating the surgical instrument assembly along the instrument shaft axis to accomplish a surgical task to produce a mounted configuration in which the chassis is held, via the interface fitting, to the means for translating the surgical instrument assembly in a mounted position and orientation relative to the means for translating the surgical instrument assembly; and
means for decoupling the interface fitting from the chassis to produce a demountable configuration in which the surgical instrument assembly is demountable from the means for translating the surgical instrument assembly via movement of the surgical instrument assembly from the mounted position and orientation relative to the means for translating the surgical instrument assembly in a direction transverse to the instrument shaft axis.

10. The surgical system of claim 9 , comprising a means for securing the interface fitting to the chassis and releasing the interface fitting from the chassis to accommodate decoupling of the interface fitting from the chassis.

11. The surgical system of claim 9 , comprising means for detachable mounting of the interface fitting to the chassis.

12. The surgical system of claim 9 , wherein the combined assembly is mountable to the means for translating the surgical instrument assembly along the instrument shaft axis via translation of the combined assembly relative to the means for translating the surgical instrument assembly along the instrument shaft axis in a mounting direction.

13. The surgical system of claim 12 , wherein the combined assembly is demountable from the means for translating the surgical instrument assembly along the instrument shaft axis via translation of the combined assembly relative to the means for translating the surgical instrument assembly along the instrument shaft axis in a demounting direction opposite to the mounting direction.

14. The surgical system of claim 12 , wherein the mounting direction is parallel to the instrument shaft axis.

15. The surgical system of claim 14 , wherein the combined assembly is demountable from the means for translating the surgical instrument assembly along the instrument shaft axis via translation of the combined assembly relative to the means for translating the surgical instrument assembly along the instrument shaft axis in a demounting direction opposite to the mounting direction.

16. A surgical instrument comprising:
a chassis; and
an interface fitting that is mountable to the chassis, wherein the chassis and the interface fitting coupled together are a combined assembly that comprises two protruding mounting features;
wherein the combined assembly, in relation to a holding fixture of a surgical system manipulator, comprises a mountable state in which the combined assembly is mountable to the holding fixture and a first demountable state in which the combined assembly is demountable from the holding fixture in a first direction;
wherein the surgical instrument is demountable from the holding fixture in a second direction different from the first direction while the interface fitting is decoupled from the chassis;
wherein the holding fixture comprises two holding fixture mounting slots; and
wherein each of the two holding fixture mounting slots accommodates a corresponding one of the two protruding mounting features of the combined assembly.

17. The surgical instrument of claim 16 , wherein:
the surgical instrument comprises a shaft;
the shaft comprises a first end and a second end opposite the first end;
a shaft axis is defined between the first end and the second end;
the first end of the shaft is coupled to the chassis; and
the first direction is parallel to the shaft axis.

18. The surgical instrument of claim 16 , wherein:
the surgical instrument comprises a securing feature operable to secure the interface fitting to the chassis.

Assignees

• Intuitive Surgical Operations

Inventors

• Duque Grant
• Dachs Ii Gregory W

Classifications

• A61B34/30 Primary

  Surgical robots · CPC title

• A61B2017/00477

  Coupling (A61B2017/0046 takes precedence) · CPC title

• A61B90/11 Primary

  with guides for needles or instruments, e.g. arcuate slides or ball joints · CPC title

• A61B2560/0443

  Modular apparatus · CPC title