Covers for LED light sources

Patent metadata

Field	Value
Publication number	US-11353165-B2
Application number	US-201915733856-A
Country	US
Kind code	B2
Filing date	May 21, 2019
Priority date	May 29, 2018
Publication date	Jun 7, 2022
Grant date	Jun 7, 2022

Abstract

The invention relates to the use of branched aliphatic hydrocarbons such as squalane in compositions based on thermoplastic polymer, in particular on polycarbonate, which are used for producing molded parts used in LED lighting units, such as covers for instance. According to the invention it has been found that the use of branched aliphatic hydrocarbons makes it possible to enhance the total transmission and the transmission in the range from 360 to 460 nm, thus making corresponding compositions particularly suitable for producing molded parts for use in combination with white LED light sources. It has additionally been shown that yellowing and haze are simultaneously reduced.

First claim

The invention claimed is:

1. An LED illumination unit comprising an LED light source having a peak wavelength in the range from 360 to 460 nm and a molded part made of a transparent or translucent thermoplastic composition containing
a) thermoplastic polymer, wherein aromatic polycarbonate is present as thermoplastic polymer,
b) 10-2500 ppm of one or more phosphorus-based stabilizers, selected from the group consisting of phosphates, phosphites, phosphonites, phosphines and mixtures thereof,
c) 200 ppm to 4500 ppm of one or more branched aliphatic hydrocarbons, wherein squalane is present as branched aliphatic hydrocarbon,
d) 100 ppm to 4000 ppm of one or more demolding agents based on a fatty acid ester,
e) 0 ppm to 1000 ppm of one or more phenolic antioxidants,
f) 0 ppm to 6000 ppm of one or more UV absorbers and
g) 0 ppm to 50 000 ppm of one or more further additives,
wherein the reported amounts in ppm are in each case based on the total weight of thermoplastic polymer of component a.

2. The LED illumination unit as claimed in claim 1 , wherein the number of carbon atoms comprised by the hydrocarbon(s) of component c is 20 to 80 and methyl groups are present as branchings.

3. The LED illumination unit as claimed in claim 2 , wherein the weight fraction of methyl groups present as branchings is 10% to 30% by weight based on the carbon atoms in the chain.

4. The LED illumination unit as claimed in claim 1 , wherein the hydrocarbon(s) of component c are constructed from coupled farnesane units.

5. The LED illumination unit as claimed in claim 1 , wherein at least triphenylphosphine is present as heat stabilizer of component b.

6. The LED illumination unit as claimed in claim 1 , wherein at least glycerol monostearate is present as demoulding agent of component d.

7. The LED lighting unit as claimed in claim 1 , wherein the composition additionally contains a phenolic antioxidant in an amount of 50 ppm to 1000 ppm.

8. The LED lighting unit as claimed in claim 1 , wherein the amount of component b is 200 to 1000 ppm and the amount of component d) is 150 bis 500 ppm.

9. The LED lighting unit as claimed in claim 1 , wherein the light emitted by the LED lighting unit has a color temperature determined according to DIN EN 12665:2009 of 2500 K to 7000 K.

10. The LED lighting unit as claimed in claim 1 , wherein the thermoplastic composition consists of
a) aromatic polycarbonate,
b) 10-2500 ppm of one or more phosphorus-based heat stabilizers, selected from the group consisting of phosphates, phosphites, phosphonites, phosphines and mixtures thereof,
c) 200 ppm to 4500 ppm of one or more branched aliphatic hydrocarbons, wherein squalane is present as branched aliphatic hydrocarbon,
d) 100 ppm to 4000 ppm of one or more demolding agents based on a fatty acid ester,
e) 0 to 1000 ppm of one or more phenolic antioxidants,
f) 0 ppm to 6000 ppm of one or more UV absorbers,
g) 0 ppm to 500 000 ppm of one or more further additives selected from the group consisting of antioxidants distinct from component e, mold release agents distinct from component d, flame retardants, anti-drip agents, stabilizers distinct from component b, optical brighteners, light scattering agents, colorants,
wherein the reported amounts in ppm are in each case based on the total weight of thermoplastic aromatic polycarbonate.

11. A method comprising utilizing branched aliphatic hydrocarbons and increasing light transmission in the range from 360 to 460 nm of a thermoplastic composition based on a thermoplastic polymer.

12. The method as claimed in claim 11 , wherein aromatic polycarbonate is present in the composition as thermoplastic polymer and squalane is employed as branched aliphatic hydrocarbon.

Assignees

• Covestro Intellectual Property Gmbh & Co Kg

Inventors

• Blaschke Ulrich
• Meyer Alexander
• Oser Rafael
• Roppel Michael
• Bruynseels Franky

Classifications

• F21K9/275 Primary

  Details of bases or housings, i.e. the parts between the light-generating element and the end caps; Arrangement of components within bases or housings (F21K9/278 takes precedence) · CPC title

• C08K5/50

  Phosphorus bound to carbon only · CPC title

• C08L69/00 Primary

  Compositions of polycarbonates; Compositions of derivatives of polycarbonates · CPC title

• C08K5/01

  Hydrocarbons {(C08K5/0091 takes precedence)} · CPC title

• C08K5/523

  with hydroxyaryl compounds · CPC title