Energy storage and conversion in linear generators

Patent metadata

Field	Value
Publication number	US-11352947-B2
Application number	US-202016920172-A
Country	US
Kind code	B2
Filing date	Jul 2, 2020
Priority date	Jan 15, 2015
Publication date	Jun 7, 2022
Grant date	Jun 7, 2022

Abstract

Various embodiments of the present disclosure are directed towards free-piston combustion engines. As described herein, a driver section may be provided in a free-piston combustion engine for storing energy during an expansion stroke. The driver section may be configured to store sufficient energy to perform the subsequent stroke. In some embodiments, the driver section may be configured to store sufficient energy so as to enable the engine to operate continuously across engine cycles without electrical energy input. A linear electromagnetic machine may be provided in a free-piston combustion engine for converting the kinetic energy of a piston assembly into electrical energy.

First claim

What is claimed is:

1. A method of controlling a free-piston assembly in a reciprocating device during a piston cycle comprising at least a first stroke of the free-piston assembly from a first top dead center (TDC) position to a bottom dead center (BDC) position and a second stroke of the free-piston assembly from the BDC position to a second TDC position, the method comprising:
monitoring, using processing circuitry, at least one operating characteristic of the reciprocating device;
determining, using the processing circuitry, information indicative of an amount of energy required for the second stroke of the piston cycle based on the at least one operating characteristic;
causing, using the processing circuitry, a driver section to convert kinetic energy of the free-piston assembly to stored energy during the first stroke based on the amount of energy; and
causing at least some of the kinetic energy of the free-piston assembly to be converted to electrical energy during the first stroke and during the second stroke while causing the second stroke to be performed with no net electrical input.

2. The method of claim 1 , wherein the determining the information indicative of the amount of energy is based at least in part on information indicative of a buffer amount of energy to account for losses.

3. The method of claim 2 , wherein the buffer amount of energy is based on at least one of frictional losses, heat losses, or unexpected losses.

4. The method of claim 1 , wherein the causing the at least some of the kinetic energy of the free-piston assembly to be converted to electrical energy comprises:
determining information indicative of a difference between the stored energy and the amount of energy required for the second stroke.

5. The method of claim 1 , wherein the amount of energy required for the second stroke is a first amount of energy, and wherein the at least some of the kinetic energy is a second amount of energy, the method further comprising determining information indicative the second amount of energy.

6. The method of claim 1 , wherein causing the at least some of the kinetic energy of the free-piston assembly to be converted to electrical energy is based on a desired power output of the reciprocating device.

7. The method of claim 1 , wherein the first stroke comprises an expansion stroke, and wherein the second stroke comprises a compression stroke.

8. A system for controlling a free-piston assembly in a reciprocating device during a piston cycle comprising at least a first stroke of the free-piston assembly from a first top dead center (TDC) position to a bottom dead center (BDC) position and a second stroke of the free-piston assembly from the BDC position to a second TDC position, the control system comprising processing circuitry configured to:
monitor at least one operating characteristic of the reciprocating device;
determine information indicative of an amount of energy required for the second stroke of the piston cycle based on the at least one operating characteristic;
cause a driver section to convert kinetic energy of the free-piston assembly to stored energy during the first stroke based on the amount of energy; and
cause at least some of the kinetic energy of the free-piston assembly to be converted to electrical energy during the first stroke and during the second stroke while causing the second stroke to be performed with no net electrical input.

9. The system of claim 8 , wherein the processing circuitry is further configured to determine the information indicative of the amount of energy is based at least in part on information indicative of a buffer amount of energy to account for losses.

10. The system of claim 9 , wherein the buffer amount of energy is based on at least one of frictional losses, heat losses, or unexpected losses.

11. The system of claim 8 , wherein the processing circuitry is further configured to cause the at least some of the kinetic energy of the free-piston assembly to be converted to electrical energy by determining information indicative of a difference between the stored energy and the amount of energy required for the second stroke.

12. The system of claim 8 , wherein the amount of energy required for the second stroke is a first amount of energy, wherein the at least some of the kinetic energy is a second amount of energy, and wherein the processing circuitry is further configured to determine information indicative of the second amount of energy.

13. The system of claim 8 , wherein the processing circuitry is further configured to cause the at least some of the kinetic energy of the free-piston assembly to be converted to electrical energy based on a desired power output of the reciprocating device.

14. The system of claim 8 , wherein the first stroke comprises an expansion stroke, and wherein the second stroke comprises a compression stroke.

15. A reciprocating device comprising:
a free-piston assembly configured to translate during a piston cycle comprising at least a first stroke of the free-piston assembly from a first top dead center (TDC) position to a bottom dead center (BDC) position and a second stroke of the free-piston assembly from the BDC position to a second TDC position;
a driver section configured to store energy from the free-piston assembly; and
processing circuitry configured to:
monitor at least one operating characteristic of the system;
determine information indicative of an amount of energy required for the second stroke of the piston cycle based on the at least one operating characteristic;
cause the driver section to convert kinetic energy of the free-piston assembly to stored energy during the first stroke based on the amount of energy; and
cause at least some of the kinetic energy of the free-piston assembly to be converted to electrical energy during the first stroke and during the second stroke while causing the second stroke to be performed with no net electrical input.

16. The reciprocating device of claim 15 , wherein the processing circuitry is further configured to determine the information indicative of the amount of energy is based at least in part on information indicative of a buffer amount of energy to account for losses.

17. The reciprocating device of claim 16 , wherein the buffer amount of energy is based on at least one of frictional losses, heat losses, or unexpected losses.

18. The reciprocating device of claim 15 , wherein the processing circuitry is further configured to cause the at least some of the kinetic energy of the free-piston assembly to be converted to electrical energy by determining information indicative of a difference between the stored energy and the amount of energy required for the second stroke.

19. The reciprocating device of claim 15 , wherein the amount of energy required for the second stroke is a first amount of energy, wherein the at least some of the kinetic energy is a second amount of energy, and wherein the processing circuitry is further configured to determine information indicative the second amount of energy.

20. The reciprocating device of claim 15 , wherein the processing circuitry is further configured to cause the at least some of the kinetic energy of the free-piston assembly to be converted to electrical energy based on a desired power output of the system.

Assignees

• Mainspring Energy Inc

Inventors

• Gadda Christopher
• Roelle Matthew
• Simpson Adam

Classifications

• F02B63/041 Primary

  Linear electric generators · CPC title

• H02K7/1884

  structurally associated with free piston engines · CPC title

• F02B71/00

  Free-piston engines; Engines without rotary main shaft · CPC title

• F02B71/04 Primary

  Adaptations of such engines for special use; Combinations of such engines with apparatus driven thereby · CPC title