Sound insulation arrangement for an air-conditioning system of a motor vehicle

Patent metadata

Field	Value
Publication number	US-11351839-B2
Application number	US-201816016247-A
Country	US
Kind code	B2
Filing date	Jun 22, 2018
Priority date	Jun 22, 2017
Publication date	Jun 7, 2022
Grant date	Jun 7, 2022

Abstract

A sound insulation arrangement for an air-conditioning system may include a gas-tight housing and a sound insulation element. The housing may include an air inlet and an air outlet. The sound insulation element may be composed of an insulation material and may be fixed in the housing. The sound insulation element may have an inlet side disposed about the air inlet and an outlet side disposed about the air outlet such that the sound insulation element defines an air conduit in the housing.

First claim

The invention claimed is:

1. A sound insulation arrangement for an air-conditioning system of a motor vehicle, comprising:
a gas-tight housing including an air inlet and an air outlet; and
a sound insulation element composed of an insulation material and fixed in the housing;
wherein the sound insulation element has an inlet side disposed about the air inlet and an outlet side disposed about the air outlet such that the sound insulation element defines an air conduit in the housing; and
wherein a cross section of the air conduit has an area that steadily increases from the inlet side of the sound insulation element to the outlet side of the sound insulation element.

2. The sound insulation arrangement according to claim 1 , wherein an inlet cross section of the sound insulation element on the inlet side substantially corresponds to an air inlet cross section of the air inlet and an outlet cross section of the sound insulation element on the outlet side substantially corresponds to an air outlet cross section of the air outlet.

3. The sound insulation arrangement according to claim 2 , wherein the air inlet cross section of the air inlet is smaller than the air outlet cross section of the air outlet and wherein the inlet cross section of the sound insulation element is smaller than the outlet cross section of the sound insulation element.

4. The sound insulation arrangement according to claim 1 , wherein the insulating material has a through-flow resistance that, relative to another insulating material having a lower through-flow resistance, reduces an undesirable pressure drop in an air flow that is conductable through the air duct from the air inlet to the air outlet.

5. The sound insulation arrangement according to claim 1 , wherein the insulation material is a non-woven fabric.

6. The sound insulation arrangement according to claim 5 , wherein the sound insulation element is a deep-drawn sound insulation element.

7. The sound insulation arrangement according to claim 1 , wherein the sound insulation element is fixed to the housing in a form-fit manner.

8. The sound insulation arrangement according to claim 1 , wherein the sound insulation element includes a first sound insulation part and a second sound insulation part fixed to one another in at least one of a firmly bonded manner and a form-fit manner, the first sound insulation part and the second sound insulation part defining the sound insulation element.

9. The sound insulation arrangement according to claim 1 , further comprising an intermediate space defined between the sound insulation element and the housing, wherein at least a region of the intermediate space is filled with a sound absorption material.

10. The sound insulation arrangement according to claim 1 , wherein the housing further includes at least one of i) at least one ventilation opening and ii) at least one drain opening.

11. The sound insulation arrangement according to claim 7 , wherein the sound insulation element is fixed to the housing via a slot and key connection.

12. The sound insulation arrangement according to claim 9 , wherein the sound absorption material is a foam material.

13. The sound insulation arrangement according to claim 1 , wherein at least one of i) an inlet cross section of the sound insulation element on the inlet side substantially corresponds to an air inlet cross section of the air inlet and ii) an outlet cross section of the sound insulation element on the outlet side substantially corresponds to an air outlet cross section of the air outlet.

14. A sound insulation arrangement for an air-conditioning system, comprising:
a gas-tight housing including an air inlet and an air outlet;
a sound insulation element having an inlet side and an outlet side, the sound insulation element composed of an insulation material and defined by a first sound insulation part and a second sound insulation part fixed to one another in at least one of a firmly bounded manner and a form-fit manner;
the sound insulation element arranged within the housing and coupled to the air inlet on the inlet side and coupled to the air outlet on the outlet side such that the sound insulation element provides an air conduit between the air inlet and air outlet; and
a sound absorption material disposed within an intermediate space defined between the sound insulation element and the housing;
wherein the air inlet has a rectangular horizontal shape; and
wherein the air outlet has a rectangular upright shape having a longitudinal extent that extends transversely to a longitudinal extent of the rectangular horizontal shape.

15. The sound insulation arrangement according to claim 14 , wherein the insulating material has a through-flow resistance that, relative to another insulating material having a lower through-flow resistance, reduces an undesirable pressure drop in an air flow that is conductable through the air duct from the air inlet to the air outlet.

16. A sound insulation arrangement for an air-conditioning system, comprising:
a gas-tight housing including an air inlet, an air outlet, and at least one of i) at least one ventilation opening and ii) at least one drain opening;
a sound insulation element composed of an insulation material and arranged within the housing;
wherein an inlet side of the sound insulation element is coupled to the air inlet and an outlet side of the sound insulation element is coupled to the air outlet such that the sound insulation element defines an air conduit between the air inlet and the air outlet through which an air flow is flowable;
wherein the insulating material has a through-flow resistance that, relative to another insulating material having a lower through-flow resistance, reduces an undesirable pressure drop in the air flow conducted through the air conduit; and
wherein a cross section of the air conduit has an area that steadily increases from the inlet side of the sound insulation element to the outlet side of the sound insulation element.

17. The sound insulation arrangement according to claim 1 , wherein:
the air inlet has a rectangular horizontal shape; and
the air outlet has a rectangular upright shape having a longitudinal extent that extends transversely to a longitudinal extent of the rectangular horizontal shape.

18. The sound insulation arrangement according to claim 17 , wherein the air conduit has a rectangular cross section and is twisted such that (i) a cross section of the sound insulation element on the inlet side substantially corresponds to an air inlet cross section of the air inlet and (ii) the cross section of the sound insulation element on the outlet side substantially corresponds to an air outlet cross section of the air outlet.

19. The sound insulation arrangement according to claim 18 , wherein the air conduit is twisted by approximately 90° between the inlet side of the sound insulation element and the outlet side of the sound insulation element.

Assignees

• Mahle Int Gmbh

Inventors

• Paul Michael
• Person Erik
• Schaake Norman

Classifications

• F24F2013/242

  Sound-absorbing material · CPC title

• F24F13/24

  Means for preventing or suppressing noise · CPC title

• B60H2001/006

  Noise reduction · CPC title

• B60H1/00564 Primary

  of air ducts · CPC title

• B60H1/00514

  Details of air conditioning housings · CPC title