Method for operating a pressure control system with a multi-stage compressor, and pressure control system

Patent metadata

Field	Value
Publication number	US-11351828-B2
Application number	US-201816610519-A
Country	US
Kind code	B2
Filing date	Apr 12, 2018
Priority date	May 5, 2017
Publication date	Jun 7, 2022
Grant date	Jun 7, 2022

Abstract

A method for operating a pressure control system having a multistage compressor. The method comprises providing a pressure medium compressed multiple times by the multistage compressor in order to fill a pressure medium reservoir or pressure medium chambers of the pressure control system, by performing (i) providing, by a first compression stage, a precompressed pressure medium and additionally compressing the precompressed pressure medium via a second compression stage, and/or (ii) introducing, into an intermediate volume between the first compression stage and the second compression stage of the multistage compressor, an already compressed charge pressure medium and compressing, by the second compression stage, the charge pressure medium again. An intermediate pressure of the precompressed pressure medium conveyed into the intermediate volume is limited by an overpressure valve interacting with the first compression stage. The overpressure valve is configured to open if the intermediate pressure exceeds a limit value.

First claim

The invention claimed is:

1. A method for operating a pressure control system having a multistage compressor, the method comprising:
providing a pressure medium compressed multiple times by the multistage compressor in order to fill a pressure medium reservoir or pressure medium chambers of the pressure control system, by performing:
providing, by a first compression stage, a precompressed pressure medium and additionally compressing the precompressed pressure medium via a second compression stage, and/or
introducing, into an intermediate volume between the first compression stage and the second compression stage of the multistage compressor, an already compressed charge pressure medium and compressing, by the second compression stage, the charge pressure medium,

wherein an intermediate pressure of the precompressed pressure medium conveyed into the intermediate volume is limited by an overpressure valve interacting with the first compression stage, and
wherein the overpressure valve is configured to open if the intermediate pressure exceeds a limit value, and the precompressed pressure medium is thereby partly discharged from the first compression stage for automatic adaptation of a compression power of the first compression stage by the precompressed pressure medium.

2. The method as claimed in claim 1 , wherein the precompressed pressure medium is conveyed into the intermediate volume up to a limit pressure of maximum 6 bar.

3. The method as claimed in claim 1 , wherein the charge pressure medium is introduced into a storage line by opening a controllable changeover valve.

4. The method as claimed in claim 1 , wherein the multistage compressor provides a mixture of the charge pressure medium and the precompressed pressure medium when the charge pressure medium is introduced into the intermediate volume.

5. A pressure control system, comprising
a multistage compressor with a first compression stage configured to provide a precompressed pressure medium and a second compression stage configured to provide a compressed pressure medium, wherein the first compression stage and the second compression stage are connected together via an intermediate volume for conveying configured to convey the precompressed pressure medium into the second compression stage,
at least one pressure medium chamber connected to the second compression stage,
a pressure medium reservoir connected to the second compression stage and configured to store the compressed pressure medium,
a storage line connecting the pressure medium reservoir or the at least one pressure medium chamber to the intermediate volume for operation of the pressure control system with pressure medium stored in the pressure medium reservoir or for return of a chamber pressure medium used in the pressure medium chambers to the pressure medium reservoir, and
an overpressure valve arranged in a purge line branching from the first compression stage, the overpressure valve being configured to perform self-regulating adaptation of a compression power of the first compression stage by discharging the pressure medium which has been precompressed by the first compression stage, via the purge line if an intermediate pressure of the precompressed pressure medium falls below a limit value.

6. The pressure control system as claimed in claim 5 , wherein the overpressure valve is a differential pressure valve.

7. The pressure control system as claimed in claim 5 , wherein the limit pressure of the overpressure valve can be set variably.

8. The pressure control system as claimed in claim 5 , wherein a controllable first changeover valve is provided in the storage line and configured to release the stored pressure medium as a charge pressure medium into the storage line, and
wherein a controllable second changeover valve is provided and configured to release the chamber pressure medium as a charge pressure medium into the storage line, wherein the respective released charge pressure medium reaches the intermediate volume from the storage line.

9. The pressure control system as claimed in claim 8 , wherein a nominal width of the changeover valves lies between 1 mm and 4 mm in order to increase a storage volume flow in the first intermediate volume and a final volume flow from the second compression stage.

10. The pressure control system as claimed in claim 5 , wherein the purge line branches off between a first outlet valve and a first compression space of the first compression stage.

11. The pressure control system as claimed in claim 5 , wherein the overpressure valve and the purge line are integrated in a compressor housing of the multistage compressor.

12. The pressure control system as claimed in claim 5 , wherein the pressure control system is a pneumatic suspension system in a vehicle.

13. A vehicle, having a pressure control system as claimed in claim 5 .

Assignees

• Wabco Gmbh
• Zf Cv Systems Europe Bv

Inventors

• Gehrke Morten
• Stabenow Uwe
• Wichern Jonas

Classifications

• B60G17/0523 Primary

  Regulating distributors or valves for pneumatic springs · CPC title

• B60G17/056

  Regulating distributors or valves {for hydropneumatic systems}(B60G17/044 - B60G17/048, {B60G17/0416} take precedence; {Fluid interconnection systems to control vehicle inclination B60G21/06, B60G21/10}; valves per se F16K) · CPC title

• B60G17/0155

  pneumatic unit · CPC title

• B60G2500/204

  Pressure regulating valves for air-springs · CPC title

• B60G17/015 Primary

  the regulating means comprising electric or electronic elements ({B60G17/002}, B60G17/005 take precedence) · CPC title