Charge balancing control for parallel-connected battery energy storage system

Patent metadata

Field	Value
Publication number	US-11349334-B2
Application number	US-201916525478-A
Country	US
Kind code	B2
Filing date	Jul 29, 2019
Priority date	Jul 29, 2019
Publication date	May 31, 2022
Grant date	May 31, 2022

Abstract

According to one embodiment, a battery backup system includes an output terminal, one or more BBUs coupled in parallel to provide backup power to an external electronic device coupled to the output terminal, and a control circuit to control the power distribution from the BBUs. Each of the BBUs includes a battery pack having one or more battery cells and a converter to regulate and output power to the output terminal. The control circuit is configured to control a duty cycle for each of the BBUs, which when used to drive the BBU, adjusts power output in order to balance charges amongst the BBUs. The duty cycle of each BBU is determined based on an output voltage across the output terminal, an output current flowing through the output terminal, and characteristics of the battery pack of the BBU.

First claim

What is claimed is:

1. A battery backup system (BBS), comprising:
an output terminal to be coupled to an external electronic device;
a plurality of backup battery units (BBUs) coupled in parallel to provide backup power to the electronic device via the output terminal, wherein each of the BBUs includes
a battery pack having one or more battery cells, and
a converter coupled to the battery pack to regulate and output power to the output terminal; and

a control circuit coupled to the converter of each of the BBUs, wherein the control circuit is configured to control a duty cycle for each of the BBUs, which when used to drive the BBU, adjusts power output in order to balance charges amongst the BBUs, wherein the duty cycle produced for each BBU is based on an output voltage across the output terminal, an output current flowing through the output terminal, and a characteristic of the battery pack of the BBU.

2. The BBS of claim 1 , wherein the control circuit comprises a voltage control circuit configured to measure the output voltage across the output terminal and to produce a reference duty cycle for the converter of each of the BBUs based on a difference between the output voltage and a reference output voltage.

3. The BBS of claim 1 , wherein the control circuit comprises a charge balancing circuit for each of the BBUs that is configured to estimate an available capacity of the BBU based on at least one characteristic of the battery pack of the BBU.

4. The BBS of claim 3 , wherein the characteristic comprises at least one of a state-of-charge (SOC) of the battery pack and a state-of-health (SOH) of the battery pack.

5. The BBS of claim 3 , wherein the charge balancing circuit for each of the BBUs includes a mixer configured to
determine a capacity difference between the available capacity of the BBU and an average capacity of at least some of the plurality of BBUs; and
adjust an average current based on the capacity difference to produce a reference current for the BBU.

6. The BBS of claim 5 , wherein the control circuit comprises a current control circuit for each of the BBUs that is configured to
determine using a current control mixer a current difference between the reference current for the BBU and a current that is being supplied to the converter from a power pack of the BBU; and
adjust the reference duty cycle based on the current difference to produce a duty cycle value for the BBU.

7. The BBS of claim 1 , wherein the converter is one of a direct-current to direct-current (DC/DC) converter that is configured to provide DC power to the output terminal or a direct-current to alternating-current (DC/AC) converter that is configured to convert DC power from the battery pack into AC power.

8. The BBS of claim 1 , wherein the BBS is implemented as a power shelf capable of being inserted into a slot of an electronic rack of a data center, wherein the electronic rack includes a plurality of slots and at least some of the slots host a server blade having one or more servers.

9. The BBS of claim 8 , wherein each of the server blades is coupled to a power rail disposed on a backplane of the electronic rack, and wherein when the BBS is inserted into the electronic rack, the output terminal is coupled to the power rail of the backplane.

10. The BBS of claim 8 , wherein the BBS is configured to provide backup power to the server blades when a main power supply of the electronic rack is unavailable.

11. An electronic rack, comprising:
a plurality of server blades arranged in a stack, each server blade including one or more servers to provide data processing services;
a power supply coupled to the server blades to provide power to operate the servers; and
a battery backup system (BBS) coupled to the server blades and the power supply, the BBS including
an output terminal to be coupled to an external electronic device,
a plurality of backup battery units (BBUs) coupled in parallel to provide backup power to the electronic device via the output terminal, wherein each of the BBUs includes
a battery pack having one or more battery cells, and
a converter coupled to the battery pack to regulate and output power to the output terminal, and

a control circuit coupled to the converter of each of the BBUs, wherein the control circuit is configured to control a duty cycle for each of the BBUs, which when used to drive the BBU, adjusts power output in order to balance charges amongst the BBUs, wherein the duty cycle produced for each BBU is based on an output voltage across the output terminal, an output current flowing through the output terminal, and a characteristic of the battery pack of the BBU.

12. The electronic rack of claim 11 , wherein the control circuit comprises a voltage control circuit configured to measure the output voltage across the output terminal and to produce a reference duty cycle for the converter of each of the BBUs based on a difference between the output voltage and a reference output voltage.

13. The electronic rack of claim 11 , wherein the control circuit comprises a charge balancing circuit for each of the BBUs that is configured to estimate an available capacity of the BBU based on at least one characteristic of the battery pack of the BBU.

14. The electronic rack of claim 13 , wherein the characteristic comprises at least one of a state-of-charge (SOC) of the battery pack and a state-of-health (SOH) of the battery pack.

15. The electronic rack of claim 13 , wherein the charge balancing circuit for each of the BBUs includes a charge balancing mixer configured to
determine a capacity difference between the available capacity of the BBU and an average capacity of at least some of the plurality of BBUs; and
adjust an average current based on the capacity difference to produce a reference current for the BBU.

16. The electronic rack of claim 15 , wherein the control circuit comprises a current control circuit for each of the BBUs that is configured to
determine using a current control mixer a current difference between the reference current for the BBU and a current that is being supplied to the converter from a power pack of the BBU; and
adjust the reference duty cycle based on the current difference to produce a duty cycle value for the BBU.

17. The electronic rack of claim 11 , wherein the converter is one of a direct-current to direct-current (DC/DC) converter that is configured to provide DC power to the output terminal or a direct-current to alternating-current (DC/AC) converter that is configured to convert DC power from the battery pack into AC power.

18. The electronic rack of claim 11 , wherein the BBS is implemented as a power shelf capable of being inserted into one of a plurality of slots, wherein at least one of the slots hosts one of the server blades.

19. The electronic rack of claim 18 , further comprising a backplane having a power rail, wherein when the BBS is inserted into the slot, the output terminal is coupled to the power rail of the backplane.

20. The electronic rack of 19 , wherein the server blades draw power from the power rail either from a power supply unit or the BBS.

Assignees

• Baidu Usa Llc

Inventors

• Cao Yuan
• Yang Huawei
• Gao Tianyi

Classifications

• H02J7/575

  Parallel/serial switching of connection of batteries to charge or load circuit · CPC title

• H02J7/933

  the cycle being controlled or terminated in response to electric parameters · CPC title

• H02J7/82

  Control of state of charge [SOC] · CPC title

• H02J7/54 Primary

  Passive balancing, e.g. using resistors or parallel MOSFETs · CPC title

• G06F1/263

  Arrangements for using multiple switchable power supplies, e.g. battery and AC (G06F1/30 takes precedence) · CPC title