Coaxial cable system for gas turbine engine

Patent metadata

Field	Value
Publication number	US-11348705-B2
Application number	US-201816191062-A
Country	US
Kind code	B2
Filing date	Nov 14, 2018
Priority date	Oct 19, 2018
Publication date	May 31, 2022
Grant date	May 31, 2022

Abstract

A coaxial cable system includes an electric conductor to conduct electric power in a gas turbine engine. The system also includes a dielectric tape helically wound to contiguously surround the electric conductor and a flexible conduit disposed to surround and contiguously contact the dielectric tape. A dielectric liquid may be impregnated within the dielectric tape, and a flexible protective cover may concentrically disposed to surround the flexible conduit.

First claim

What is claimed is:

1. A coaxial cable system comprising:
an electric conductor to conduct electric power in a gas turbine engine;
a dielectric tape helically wound to contiguously surround the electric conductor;
a flexible conduit disposed to surround the dielectric tape;
a dielectric liquid impregnated within the dielectric tape, wherein the dielectric tape is constructed and/or helically wound to provide a capillary flow path for the dielectric liquid so that the dielectric liquid can flow along the capillary flow path in response to temperature variations along the flexible conduit; and
a flexible protective cover concentrically disposed to surround the flexible conduit;
an inlet at a proximate end of the flexible conduit to receive the dielectric liquid and an outlet at a distal end of the flexible conduit, the inlet and the outlet providing liquid communication along the electric conductor between the dielectric tape and an external environment, the inlet and the outlet positionable on the gas turbine engine such that dielectric liquid injectable into the inlet flows along the electric conductor toward the outlet via the capillary flow path to saturate the dielectric tape, each of the inlet and the outlet including a removable seal operable as a barrier to statically maintain the dielectric liquid within the flexible conduit;
a tube positioned in the flexible conduit between the electric conductor helically wrapped with the dielectric tape and an interior wall of the flexible conduit, the tube being a hollow flexible cooling tube; and
a liquid dielectric inner conduit between the tube and the electric conductor helically wrapped with the dielectric tape, the liquid dielectric inner conduit being impervious to dielectric liquid and surrounding the electric conductor helically wrapped with the dielectric tape, wherein the tube that includes the dielectric liquid is included in a first closed static fluid reservoir formed between the liquid dielectric inner conduit and the interior wall of the flexible conduit, and the capillary flow path along the electric conductor helically wrapped with the dielectric tape is included in a second static fluid reservoir.

2. The system of claim 1 , wherein the dielectric tape includes interstices, and the dielectric liquid injectable into the inlet is disposed in the interstices and voids formed by overlapping layers of the helically wound dielectric tape after the electric conductor is helically wrapped with the dielectric tape, wherein the flexible conduit is impervious to the dielectric liquid.

3. The system of claim 2 , wherein the dielectric tape is a flexible tape that comprises ceramic, fiberglass, vermiculate or a combination thereof.

4. The system of claim 1 , further comprising a seal at the distal end and the proximate end of the flexible conduit, the seal providing a barrier to the dielectric liquid, and the electrical conductor extending through the seal so that the dielectric liquid is contained within a closed system formed between the seals, the electric conductor and the flexible conduit.

5. The system of claim 1 , wherein the flexible conduit is impervious to the dielectric liquid.

6. The system of claim 1 , wherein the dielectric tape and the dielectric liquid are contained in a sealed chamber formed between the electric conductor and the flexible conduit.

7. The system of claim 1 , wherein the electric conductor is routed and terminated in the gas turbine engine to conduct high voltage ignition pulses to an ignitor included in the gas turbine engine.

8. A method comprising:
helically wrapping an electric conductor with a dielectric tape, the electric conductor to supply electric power in a gas turbine engine;
inserting the electric conductor helically wrapped with the dielectric tape in a liquid dielectric inner conduit, the liquid dielectric inner conduit being impervious to dielectric liquid and surrounding the electric conductor helically wrapped with the dielectric tape;
inserting the liquid dielectric inner conduit containing the electric conductor helically wrapped with the dielectric tape in a tube, the tube being a hollow flexible cooling tube;
positioning the tube in a flexible conduit, the tube positioned in the flexible conduit between the electric conductor helically wrapped with the dielectric tape and an interior wall of the flexible conduit;
positioning the flexible conduit containing the helically wrapped conductor in a flexible protective outer cover;
routing the flexible conduit positioned in the flexible protective cover and containing the helically wrapped conductor on the gas turbine engine;
injecting dielectric liquid into the flexible conduit via an inlet port included at a proximate end of the flexible protective outer cover;
flowing the dielectric liquid along the electric conductor via a capillary flow path provided by the helically wound dielectric tape, the dielectric tape constructed and helically wound to provide the capillary flow path for the dielectric liquid so that the injected dielectric liquid flows along the capillary flow path;
impregnating the dielectric tape with the dielectric liquid being injected to saturate the dielectric tape with the dielectric liquid;
discharging fluid from the flexible conduit by injection of the dielectric liquid, the fluid discharged via an outlet port included at a distal end of the flexible conduit; and
sealing the inlet port and the outlet port in response to discharge of the dielectric liquid from the outlet port to statically maintain the dielectric liquid in the flexible conduit so that the dielectric liquid flows via the capillary flow path only within the flexible conduit in response to temperature variations along the flexible conduit.

9. The method of claim 8 , further comprising positioning at least a portion of the flexible conduit proximate a combustor of the gas turbine engine, and electrically connecting the electric conductor to an ignitor included in the combustor.

10. The method of claim 9 , further comprising circulating the dielectric fluid within the dielectric tape by convection of heat produced from the combustor.

11. The method of claim 8 , further comprising inserting spacers within the helically wrapped dielectric tape to create channels to contain and flow the dielectric liquid impregnated in the dielectric tape by convection in response to variable heat along the flexible conduit.

12. The method of claim 8 , further comprising including a spacer around the dielectric tape or within the dielectric tape to create channels to contain and flow the dielectric liquid impregnated in the dielectric tape by convection in response to variable heat along the flexible conduit.

13. The method of claim 8 , further comprising:
sealing openings in the flexible conduit with end seals at the proximate end and the distal end to create a closed system to contain the dielectric liquid impregnated in dielectric tape; and extending the electric conductor and the dielectric tape through the end seals external to the flexible conduit.

14. A system comprising:
an electric conductor providing electric power in a gas turbine engine, the electrical conductor helically wrapped with a dielectric tape and disposed in a flexible conduit;
the electric conductor maintained in position within the flexible conduit by an interior wall of the flexible conduit;
the flexible conduit comprising an inlet and an outlet positioned on the flexible conduit for accessibility after the flexible conduit is installed on the gas turbine engine, the inlet configured to receive dielectric liquid and the dielectric tape pro

Assignees

• Rolls Royce Corp

Inventors

• Costello John Joseph
• Dalley Robert C

Classifications

• H01B3/20

  liquids, e.g. oils (silicone oils H01B3/46) · CPC title

• H01B13/067

  Insulating coaxial cables (H01B13/20 takes precedence) · CPC title

• H01B3/02

  mainly consisting of inorganic substances · CPC title

• H01B11/1847

  of helical wrapped structure · CPC title

• H01B7/0241

  comprising one or more helical wrapped layers of insulation · CPC title