Method of additive manufacturing using photoregulated radical polymerization
US-10647056-B2 · May 12, 2020 · US
US11345771B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-11345771-B2 |
| Application number | US-202117190110-A |
| Country | US |
| Kind code | B2 |
| Filing date | Mar 2, 2021 |
| Priority date | Oct 23, 2015 |
| Publication date | May 31, 2022 |
| Grant date | May 31, 2022 |
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The invention provides novel compounds and methods that are useful in promoting reactions that proceed through an oxidative quenching pathway. In certain embodiments, the reactions comprise atom transfer radical polymerization.
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What is claimed is: 1. A method of promoting reaction of at least one reagent, the method comprising: irradiating with electromagnetic radiation the at least one reagent in the presence of an organic compound, or a salt or solvate thereof, selected from the group consisting of: wherein: each occurrence of R is independently selected from the group consisting of H, C 1 -C 6 alkyl, C 1 -C 6 haloalkyl, optionally substituted phenyl, —OH, —O(C 1 -C 6 alkyl), —NO 2 , —CN, —C(═O)OH, —C(═O)O(C 1 -C 6 alkyl), —C(═O)O-phenyl, —C(═O)(C 1 -C 6 alkyl), —C(═O)-phenyl, —S(O) 2 NH 2 , —S(O) 2 NH(C 1 -C 6 alkyl), —S(O) 2 N(C 1 -C 6 alkyl)(C 1 -C 6 alkyl), —S(C 1 -C 6 alkyl), —S(O) (C 1 -C 6 alkyl), —S(O) 2 (C 1 -C 6 alkyl), —S(phenyl), —S(O)(phenyl), and —S(O) 2 (phenyl), each occurrence of R 1 is independently selected from the group consisting of phenyl, 1-naphthyl, and 2-naphthyl, each of which is independently substituted with at least one R; each occurrence of R 2 and R 3 is independently selected from the group consisting of phenyl and 4-phenyl-phenyl, each of which is independently substituted with at least one R; and each occurrence of R 4 , R 5 R 6 , and R 7 is independently selected from the group consisting of phenyl, 4-phenyl-phenyl, 1-naphthyl, 2-naphthyl, triphenylamino, phenanthrenyl, and pyrenyl, each of which is independently substituted with at least one R, wherein: if the compound is then each occurrence of R is independently selected from the group consisting of C 2 -C 6 alkyl, C 1 -C 6 haloalkyl, substituted phenyl, —O(C 2 -C 6 alkyl), —NO 2 , —C(═O)OH, —C(═O)O(C 2 -C 6 alkyl), —C(═O)O-phenyl, —C(═O)(C 1 -C 6 alkyl), —C(═O)-phenyl, —S(O) 2 NH 2 , —S(O) 2 NH(C 1 -C 6 alkyl), —S(O) 2 N(C 1 -C 6 alkyl)(C 1 -C 6 alkyl), —S(C 1 -C 6 alkyl), —S(O) (C 1 -C 6 alkyl), —S(O) 2 (C 1 -C 6 alkyl), —S(phenyl), —S(O)(phenyl), and —S(O) 2 (phenyl); if the compound is then each occurrence of R is independently selected from the group consisting of C 1 -C 6 alkyl, C 1 -C 6 haloalkyl, optionally substituted phenyl, —OH, —O(C 2 -C 6 alkyl), —NO 2 , —CN, —C(═O)OH, —C(═O)O(C 1 -C 6 alkyl), —C(═O)O-phenyl, —C(═O)(C 1 -C 6 alkyl), —C(═O)-phenyl, —S(O) 2 NH 2 , —S(O) 2 NH(C 1 -C 6 alkyl), —S(O) 2 N(C 1 -C 6 alkyl)(C 1 -C 6 alkyl), —S(C 1 -C 6 alkyl), —S(O) (C 1 -C 6 alkyl), —S(O) 2 (C 1 -C 6 alkyl), —S(phenyl), —S(O)(phenyl), and —S(O) 2 (phenyl); if the compound is then each occurrence of R 1 is independently selected from the group consisting of 1-naphthyl and 2-naphthyl, each of which is independently substituted with at least one R. 2. The method of claim 1 , wherein the reaction comprises at least one selected from the group consisting of atom transfer radical addition/polymerization, dehalogenation, cycloaddition, cyclization, dimerization, coupling, reduction, ring-opening, alkylation, arylation, oxygenation, energy transfer, electron transfer, radical substitution, and radical addition. 3. The method of claim 1 , wherein the reaction comprises atom transfer radical addition/polymerization. 4. The method of claim 1 , wherein the at least one reagent comprises a (meth)acrylate and an organic halide. 5. The method of claim 4 , wherein the organic halide comprises an α-halo ester. 6. The method of claim 1 , wherein the reaction is essentially free of a metal or metalloid. 7. The method of claim 1 , wherein the radiation comprises visible light. 8. The method of claim 7 , wherein the radiation comprises sunlight or a natural light source. 9. The method of claim 7 , wherein the radiation comprises radiation provided by a LED. 10. The method of claim 1 , wherein R 1 is 1-naphthyl or R 1 is phenyl substituted by at least one substituent selected from the group consisting of CF 3 and C(═O)OH. 11. The method of claim 10 , wherein the compound is selected from the group consisting of: 12. The method of claim 1 , wherein the organic compound has the structure of wherein R 1 is independently selected from the group consisting of 1-naphthyl and 2-naphthyl, each of which is independently substituted with at least one R; and R 2 and R 3 are independently selected from the group consisting of phenyl and 4-phenyl-phenyl, each of which is independently substituted with at least one R. 13. The method of claim 12 , wherein if the compound is then R 1 is 1-naphthyl. 14. The method of claim 13 , wherein the organic compound has the structure: 15. The method of claim 1 , wherein the organic compound has the structure: wherein each occurrence of R 1 is independently selected from the group consisting of phenyl, 1-naphthyl, and 2-naphthyl, each of which is independently substituted with at least one R; each occurrence of R 2 and R 3 is independently selected from the group consisting of phenyl and 4-phenyl-phenyl, each of which is independently substituted with at least one R; and each occurrence of R 4 , R 5 R 6 , and R 7 is independently selected from the group consisting of phenyl, 4-phenyl-phenyl, 1-naphthyl, 2-naphthyl, triphenylamino, phenanthrenyl, and pyrenyl, each of which is independently substituted with at least one R, and each occurrence of R is independently selected from the group consisting of C 1 -C 6 alkyl, C 1 -C 6 haloalkyl, optionally substituted phenyl, —OH, —O(C 2 -C 6 alkyl), —NO 2 , —CN, —C(═O)OH, —C(═O)O(C 1 -C 6 alkyl), —C(═O)O-phenyl, —C(═O)(C 1 -C 6 alkyl), —C(═O)-phenyl, —S(O) 2 NH 2 , —S(O) 2 NH(C 1 -C 6 alkyl), —S(O) 2 N(C 1 -C 6 alkyl)(C 1 -C 6 alkyl), —S(C 1 -C 6 alkyl), —S(O) (C 1 -C 6 alkyl), —S(O) 2 (C 1 -C 6 alkyl), —S(phenyl), —S(O)(phenyl), and —S(O) 2 (phenyl). 16. The method of claim 15 , wherein the organic compound is 17. The method of claim 1 , wherein the reaction comprises a carbon-carbon bond formation coupling reaction, carbon-nitrogen bond formation coupling reaction, carbon-oxygen bond formation coupling reaction, carbon-sulfur bond formation coupling reaction, or a carbon-phosphorus bond formation coupling reaction. 18. The method of claim 17 , wherein the reaction comprises an aryl carbon-aryl carbon bond formation coupling reaction, aryl carbon-alkyl carbon bond formation coupling reaction, aryl carbon-vinyl carbon bond formation coupling reaction, aryl carbon-nitrogen bond formation coupling reaction, aryl carbon-oxygen bond formation coupling reaction, aryl carbon-sulfur bond formation coup
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