Vehicle power devices, systems, and methods for fail operational electronic control unit power management

Patent metadata

Field	Value
Publication number	US-11345253-B2
Application number	US-201916575819-A
Country	US
Kind code	B2
Filing date	Sep 19, 2019
Priority date	Sep 19, 2019
Publication date	May 31, 2022
Grant date	May 31, 2022

Abstract

A power supply device for a vehicle that includes two or more independent power sources, a simple low-power voltage monitor connected to a fast switch device, an electronic control unit (ECU), and a dedicated standby monitor element. Each power source has a separate path to connect to the load(s). That is to say, a primary path connects the primary power source to the one or more loads, and a backup path connects the backup power source to the one or more loads. Furthermore, each path includes a back-to-back blocking element, which prevents a direct connection between the primary power source and the backup power source. At standby, both or all paths are blocked except the standby monitor, ensuring extremely low quiescent current. When the system is ON, the voltage level of the power system is monitored; if the voltage level drops below a threshold level, then the paths are switched.

First claim

What is claimed is:

1. A power supply device for a vehicle, comprising:
a low-power voltage monitor coupled to a fast switch device;
an electronic control unit (ECU), wherein a dedicated low current path powers a monitor Integrated Circuit (IC) in the ECU;
at least a primary power source and a backup power source, wherein a primary path connects the primary power source to one or more loads, a backup path connects the backup power source to the one or more loads, and the primary power source is not connected to the backup power source;
at least two back-to-back blocking elements, wherein one of the at least two back-to-back blocking elements is in the primary path and another of the at least two back-to-back blocking elements is in the backup path; and

the low-power voltage monitor monitors a voltage level of the power supply device, and if the monitored voltage level drops below a threshold value, then the fast switch device blocks the primary path and unblocks the backup path.

2. The power supply device of claim 1 , wherein the monitored voltage level dropping below the threshold value is a result of the primary power source turning off.

3. The power supply device of claim 1 , wherein the monitored voltage level dropping below the threshold value is a result of the primary power source being low.

4. The power supply device of claim 1 , wherein the ECU includes a Zener diode that monitors the monitored voltage level of the power supply device.

5. The power supply device of claim 1 , further comprising:
a standby monitor to detect the vehicle in a standby mode is turned on.

6. The power supply device of claim 1 , wherein the ECU turns on a blocking element in the primary path and turns off a blocking element in the backup path.

7. The power supply device of claim 1 , wherein each of the at least two back-to-back blocking elements comprise a forward blocking element and a reverse blocking element.

8. The power supply device of claim 1 , wherein the at least two back-to-back blocking elements comprise two pairs of back-to-back MOSFETs.

9. The power supply device of claim 1 , further comprising:
the ECU monitoring the voltage level and overall system conditions; and
the ECU may override the fast switch device based on the overall system conditions.

10. A method of operating a power supply device for a vehicle, the method comprising:
using a primary path to connect a primary power source to one or more loads and using a backup path to connect a backup power source to the one or more loads, wherein the primary power source is not connected to the backup power source;
monitoring a voltage level of the power supply device, and if the monitored voltage level drops below a threshold value, blocking the primary path and unblocking the backup path; and
using a dedicated low current path to power a monitor Integrated Circuit (IC) in an electronic control unit (ECU).

11. The method of claim 10 , wherein the monitored voltage level dropping below the threshold value comprises the primary power source turning off.

12. The method of claim 10 , wherein the monitored voltage level dropping below the threshold value comprises the primary power source being low.

13. The method of claim 10 , further comprising:
detecting the vehicle transitioning from a standby mode to an on mode.

14. The method of claim 10 , wherein blocking the primary path and unblocking the backup path comprises turning on a primary blocking element in the primary path and turning off a backup blocking element in the backup path.

15. The method of claim 14 , wherein the primary blocking element and the backup blocking element each comprise back-to-back blocking elements, wherein the back-to-back blocking elements include a forward blocking element and a reverse blocking element.

16. The method of claim 15 , wherein the back-to-back blocking elements comprise two pairs of back-to-back MOSFETs.

17. A power supply system, comprising:
a power supply device comprising:
an electronic control unit (ECU), wherein a dedicated low current path powers a monitor Integrated Circuit (IC) in the ECU;
a primary power source connected to one or more loads via a primary path;
a backup power source connected to the one or more loads via a backup path, wherein the primary power source is not connected to the backup power source;
a pair of blocking elements, wherein one of the pair of blocking elements is in the primary path and another of the pair of blocking elements is in the backup path; and
a low-power voltage sensor coupled to a fast switch device, wherein the low-power voltage sensor monitors a voltage level of the power supply device, and when the monitored voltage level drops below a threshold value, the fast switch device blocks the primary path and unblocks the backup path.

18. The power supply system of claim 17 , further comprising:
a standby monitor that detects a transition from a standby mode to an on mode.

19. The power supply system of claim 17 , wherein the pair of blocking elements comprise a pair of back-to-back MOSFETs.

20. The power supply system of 17 , wherein the ECU monitors the voltage level and overall system conditions and may override the fast switch device based on the overall system conditions.

Assignees

• Nio Usa Inc

Inventors

• Li Yiyong
• Agrawal Samir
• Chen Luna

Classifications

• H02J2105/37

  exchanging power with electric vehicles [EV] or with hybrid electric vehicles [HEV] · CPC title

• H02J7/667

  disconnection of loads if battery is not under charge, e.g. in vehicle if engine is not running · CPC title

• B60L58/20

  having different nominal voltages · CPC title

• B60Y2200/92

  Hybrid vehicles · CPC title

• H02J9/06

  with automatic change-over {, e.g. UPS systems} · CPC title