Processing 3D object models

Patent metadata

Field	Value
Publication number	US-11340582-B2
Application number	US-201716605230-A
Country	US
Kind code	B2
Filing date	Oct 14, 2017
Priority date	Oct 14, 2017
Publication date	May 24, 2022
Grant date	May 24, 2022

Abstract

In an example implementation, a method of processing a 3D object model includes receiving render data of a 2D slice of a 3D object model and generating distance values indicating how far away voxels in the 2D slice are from a nearest edge of the 3D object model. The method also includes detecting a feature of the 3D object model from the distance values, and generating modified render data to be subsequently used in a 3D printing system to produce the feature in a 3D part.

First claim

What is claimed is:

1. A method of processing a 3D object model comprising:
receiving render data of a 2D slice of a 3D object model;
generating distance values indicating how far away voxels in the 2D slice are from a nearest edge of the 3D object model;
detecting a feature of the 3D object model from the distance values, the detecting comprising;
for a current voxel, selecting a comparison kernel size to determine comparison voxels located a particular voxel radius away from the current voxel;
comparing the distance value of the current voxel with the distance value of each comparison voxel; and,
recording the current voxel location as the feature when the distance value of the current voxel is greater than the distance values of a threshold number of the comparison voxels;

generating modified render data based on the detected feature; and,
controlling a 3D printing system with the modified render data to produce the feature in a 3D part.

2. A method as in claim 1 , further comprising altering a 3D printing process in the 3D printing system according to the modified render data, the altering to cause an increased amount of detailing agent to be applied around the current voxel location.

3. A method as in claim 1 , wherein comparing the distance value of a current voxel with distance values of neighboring voxels comprises comparing the distance value of the current voxel with distance values of voxels that are located two voxels away from the current voxel.

4. A method as in claim 1 , wherein a threshold number of neighboring voxels comprises nine voxels.

5. A method as in claim 1 , wherein receiving the render data of a 2D slice of a 3D object model comprises:
slicing the 3D object model into 2D images, each 2D image representing a layer of the 3D part to be printed; and
rendering each 2D image, the render data for each 2D image to define part areas where powder is to be solidified and non-part areas where powder is not to be solidified.

6. A method as in claim 5 , further comprising determining if the feature is a part area or a non-part area.

7. A method as in claim 6 , wherein determining if the feature is a part area or a non-part area comprises:
analyzing the render data at the recorded current voxel location of the feature;
determining that the feature is a part area when the render data at the recorded current voxel location comprises part data; and,
determining that the feature is a non-part area when the render data at the recorded current voxel location comprises non-part data.

8. A three-dimensional (3D) printing system for processing a 3D object model, comprising:
a memory to receive a 3D object model for printing a part, and voxel distance data that indicates distance values to an edge of the part for voxels of the 3D object model; and,
a processor programmed with a feature detection process to detect a feature of the part based on the voxel distance data, the feature detection process to compare the distance value of a current voxel with the distance value of each of a number of comparison voxels located a particular voxel radius away from the current voxel, to record the current voxel location as the feature when the distance value of the current voxel is greater than the distance values of a threshold number of the comparison voxels, and to modify printing render data based on the detected feature, the processor further programmed to control a 3D printing system with the modified printing render data to produce the detected feature.

9. A 3D printing system as in claim 8 , further comprising:
a detailing agent dispenser to apply an increased amount of detailing agent onto build material at an XY location of the detected feature location based on the modified printing render data.

10. A method of processing a 3D object model comprising:
determining a distance value for each voxel in a 2D slice of the 3D object model, the distance value indicating a number of voxel units of distance to a nearest edge of a part to be printed from the 3D object model;
comparing the distance value of a current voxel with the distance value of each of a number of surrounding comparison voxels located a particular voxel radius away from the current voxel;
recording a feature at an XY coordinate of the current voxel when the current voxel has a distance value greater than the distance values of a threshold number of the surrounding comparison voxels;
recording the distance value of the current voxel as a radius size of the feature;
determining that the feature is a non-part feature by analyzing binary information at the XY coordinate of render data of the 2D slice;
modifying the render data based on the non-part feature; and,
printing the part according to the modified render data.

11. A method as in claim 10 , wherein printing the part comprises:
modifying a 3D printing process at the XY coordinate to preserve the non-part feature.

12. A method as in claim 11 , wherein modifying a 3D printing process comprises increasing an amount of detailing agent applied to a circular area of a powder layer whose center is at the XY coordinate and whose radius extends out from the center by an amount of the distance value.

13. A method as in claim 10 , wherein recording a feature comprises:
comparing the distance value of the current voxel with distance values of all surrounding voxels that are 2 voxel units away from the current voxel; and,
recording the feature at the XY coordinate of the current voxel if the current voxel has a distance value greater than distance values of between 9 and 16 surrounding comparison voxels.

Assignees

• Hewlett Packard Development Co

Inventors

• Wright Jake
• Shepherd Matthew A

Classifications

• G06T7/11

  Region-based segmentation · CPC title

• B29C64/386

  Data acquisition or data processing for additive manufacturing · CPC title

• G05B2219/35145

  Voxel map, 3-D grid map · CPC title

• G05B2219/49023

  3-D printing, layer of powder, add drops of binder in layer, new powder · CPC title

• B33Y10/00

  Processes of additive manufacturing · CPC title