Extensible telescoping mast assembly and deployment mechanism

Patent metadata

Field	Value
Publication number	US-11339818-B2
Application number	US-201916452865-A
Country	US
Kind code	B2
Filing date	Jun 26, 2019
Priority date	Jun 26, 2019
Publication date	May 24, 2022
Grant date	May 24, 2022

Abstract

Extensible mast is comprised of multiple mast sections which are aligned along a mast axis. Each mast section is formed of an elongated tubular member disposed in a nested configuration when the mast is in a stowed condition. Each mast section is configured to slide along a direction aligned with the mast axis to facilitate a transition of the mast from the stowed condition to a deployed condition. In the deployed condition, adjacent mast sections are disposed substantially end to end so as to form a mast having an elongated length extending from a mast base to a mast tip. Mast sections includes one or more latches formed from a portion of the sidewall and resiliently engage a portion of an adjacent mast section.

First claim

We claim:

1. An extensible mast comprising:
a plurality of mast sections coaxially aligned along a mast axis, each mast section comprising an elongated tubular member defined by a sidewall and disposed in a nested configuration with respect to others of the plurality of mast sections when in a stowed condition;
each mast section configured to slide along a direction aligned with the mast axis to facilitate a transition from the stowed condition to a deployed condition in which adjacent ones of the mast sections are disposed substantially end to end so as to form the mast having an elongated length extending from a mast base to a mast tip; and
a drive system configured to urge the mast sections from the stowed condition to the deployed condition;
wherein each of the mast sections includes one or more latches, each formed from a portion of the sidewall that is configured to resiliently deflect to facilitate engagement of the latch with a portion of an adjacent mast section.

2. The extensible mast according to claim 1 , wherein the one or more latches are configured to automatically secure a base end of each of the mast sections to a tip end of an adjacent mast section when the mast is transitioned to the deployed condition.

3. The extensible mast according to claim 1 , wherein each of the one or more latches is configured to deflect in a direction transverse with respect to the mast axis.

4. The extensible mast according to claim 3 , wherein the one or more latches are configured to deflect in a radial direction with respect to the mast axis.

5. The extensible mast of claim 3 , wherein each latch is comprised of a nub which is configured to be received within an engagement recess defined in the adjacent mast section when the mast is in the deployed condition.

6. The extensible mast of claim 3 , wherein each mast section further comprises at least one clocking groove disposed in the sidewall and extending in a direction substantially aligned with the mast axis, the clocking groove configured to receive a clocking guide structure fixed in the adjacent mast section.

7. The extensible mast of claim 3 , wherein each of the one or more latches is comprised of a flexure member which is joined to a major portion of the sidewall at a flexure base thereof, the flexure member cut away from the major portion of the sidewall along an elongated length thereof and having a tip end opposed from the base.

8. The extensible mast of claim 7 , wherein the flexure member is oriented so that its elongated length from the flexure base to the tip end extends toward the mast base.

9. The extensible mast of claim 1 , wherein the drive system is comprised of a spoolable extensible member (SEM).

10. The extensible mast of claim 9 , wherein the plurality of mast sections each comprise one or more battens through which the SEM extends, each said batten comprising a structural member fixed to the mast section and disposed transverse to the mast axis, the batten having an aperture of a predetermined shape corresponding to a cross-sectional shape of the SEM when deployed.

11. The extensible mast of claim 9 , wherein the SEM has an elongated length that is tapered in width from a base end to a tip end.

12. The extensible mast of claim 11 , wherein the plurality of mast sections each comprise a progressively smaller cross-section from the mast base to the mast tip, and the tapered width of the SEM is configured to allow the SEM to fit within each of the mast sections of progressively smaller cross-section.

13. The extensible mast of claim 9 , wherein the drive system is configured to transition the SEM from a stowed condition in which the SEM is rolled on a spool to a deployed condition in which the SEM is unrolled from the spool.

14. The extensible mast of claim 9 , wherein the SEM is comprised of a first SEM and a second SEM.

15. The extensible mast of claim 14 , wherein the first SEM and the second SEMs are deployed concurrently to facilitate the transition from the stowed condition to the deployed condition.

16. A deployable tensioned structure comprising the mast of claim 1 , wherein the mast is a compression member configured to support column loading along the mast axis.

17. The deployable tensioned structure of claim 16 , wherein a plurality of cords are attached to the mast base and the mast tip, and the cords are configured to support a flexible radio frequency reflector surface.

18. A reflector system comprising the mast of claim 1 , wherein the mast is a boom configured to support a radio frequency reflector.

19. A method for deploying an extensible mast comprising:
arranging a plurality of mast sections coaxially in alignment along a mast axis, each mast section comprising an elongated tubular member defined by a sidewall;
disposing the plurality of mast sections in a nested configuration with respect to others of the plurality of mast sections when the mast is in a stowed condition;
using a drive system to urge each mast section to slide along a direction aligned with the mast axis to facilitate a transition of the mast from the stowed condition to a deployed condition in which adjacent ones of the mast sections are disposed substantially end to end so as to form a mast having an elongated length extending from a mast base to a mast tip;
retaining the plurality of mast sections in the deployed condition by using one or more latches, each formed from a portion of the sidewall; and
causing each of the one or more latches to resiliently deflect to facilitate engagement of the latch with a portion of an adjacent mast section.

20. The method of claim 19 , further comprising using the latches to automatically secure a base end of each of the mast sections to a tip end of an adjacent mast section when the mast is transitioned to the deployed condition.

21. The method of claim 19 , wherein each of the one or more latches is resiliently deflected in a direction transverse with respect to the mast axis.

Assignees

• Eagle Tech Llc

Inventors

• Moody Brian A
• Monnier Rosennier Dana
• Szekely Kevin
• Toledo Gustavo A
• Kapples Shaun
• Whitney Ryan

Classifications

• F16B7/105

  locking in discrete positions, e.g. in extreme extended position · CPC title

• H01Q1/1235

  Collapsible supports; Means for erecting a rigid antenna · CPC title

• E04H12/182

  telescopic (locking of telescopic systems in general F16B7/10) · CPC title

• H01Q1/103

  Latching means; ensuring extension or retraction thereof · CPC title

• F16B7/10 Primary

  Telescoping systems ({for vertically adjustable chairs A47C3/20; telescopic steering columns B62D1/18}; for scaffolding E04G25/04; {telescopic masts, poles or the like E04H12/182; telescopic door or window holders E05C17/30}; telescope props for mining E21D15/14 - E21D15/46; stands or trestles as supports for apparatus or articles placed thereon {F16M11/26}) · CPC title