Systems and methods for wireless communication in a well

Patent metadata

Field	Value
Publication number	US-11339648-B2
Application number	US-202016870651-A
Country	US
Kind code	B2
Filing date	May 8, 2020
Priority date	May 15, 2019
Publication date	May 24, 2022
Grant date	May 24, 2022

Abstract

Systems and methods for communicating between surface equipment and a downhole tool installed in a well. First and second toroidal transformers are positioned around an inner one of a pair of coaxial structural members of a well completion (e.g., a pump rod and tubular, or a tubular and a well casing) which are electrically coupled to form an electrical circuit. A transmitter generates a data signal which is applied to the first toroidal transformer, causing a corresponding electrical current to be induced in the circuit, which then induces the data signal on the second toroidal transformer. A receiver coupled to the second toroidal transformer receives the data signal induced on the second toroidal transformer. The transmitter and receiver may be components of transceivers that may communicate bidirectionally. Additional toroidal coils and transceiver may be provided to communicate with equipment at additional locations in the well.

First claim

What is claimed is:

1. A system comprising:
a first structural member of a well completion;
a second structural member of the well completion, wherein the first and second structural members are coaxially positioned with an annular space between the first structural member and the second structural member, wherein a first portion of the annular space is filled with a well fluid and a second portion of the annular space is filled with air;
a first electrical coupling between the first structural member and the second structural member at a first axial location;
a second electrical coupling between the first structural member and the second structural member at a second axial location, wherein the first structural member, the second structural member, the first electrical coupling and the second electrical coupling form a first electrical circuit;
a first toroidal transformer positioned around the second structural member at a third axial location which is between the first axial location and the second axial location;
a second toroidal transformer positioned around the second structural member at a fourth axial location which is between the first axial location and the second axial location;
a transmitter coupled to the first toroidal transformer, wherein the transmitter is configured to generate a data signal, wherein when the data signal is applied to the first toroidal transformer, a corresponding electrical current is induced in the first electrical circuit, wherein the induced current induces the data signal on the second toroidal transformer; and
a receiver coupled to the second toroidal transformer, wherein the receiver is configured to receive the data signal induced on the second toroidal transformer.

2. The system of claim 1 , wherein the first structural member comprises a conductive casing installed in the well, and wherein the second structural member comprises a conductive tubular installed in the well within the casing.

3. The system of claim 1 , wherein the first structural member comprises a conductive casing installed in the well, and wherein the second structural member comprises a conductive rod coupled between a drive system and a pump installed in the well.

4. The system of claim 1 , wherein the first structural member comprises a conductive tubular installed in the well, and wherein the second structural member comprises a conductive rod coupled between a drive system and a pump installed in the well.

5. The system of claim 1 , further comprising an annular space between the first structural member and the second structural member.

6. The system of claim 1 , wherein the first portion of the annular space is no more than 60 feet in length and wherein the second portion of the annular space is at least 100 feet in length.

7. The system of claim 1 , further comprising;
a third toroidal transformer positioned around the second structural member at a fifth axial location which is between the third axial location and the fourth axial location; and
a transceiver coupled to the third toroidal transformer, wherein the transmitter is configured to communicate with at least one of the transmitter and the receiver via data the third transformer and the first electrical circuit.

8. The system of claim 1 , wherein a first transceiver that includes the transmitter is coupled to the first toroidal transformer, wherein a second transceiver that includes the receiver is coupled to the second toroidal transformer, and wherein the first and second transceivers are configured to communicate bidirectionally through the first circuit.

9. A method implemented in a well having first and second structural members of a well completion system, wherein the first and second structural members are coaxially positioned with an annular space between the first structural member and the second structural member, a first portion of the annular space being filled with a well fluid and a second portion of the annular space being filled with air, wherein the first and second structural members are electrically coupled to form a first electrical circuit, the well completion system including first and second toroidal transformers positioned at axially different locations around one of the structural members with a transmitter coupled to the first toroidal transformer and a receiver coupled to the second toroidal transformer, the method comprising:
generating, at the transmitter, a first voltage embodying a data signal;
applying the first voltage to the first toroidal transformer, wherein the first toroidal transformer induces a current corresponding to the data signal in the one of the structural members around which the first toroidal transformer is positioned;
inducing in the second toroidal transformer, by the current in the one of the structural members around which the first toroidal transformer is positioned, a second voltage embodying the data signal;
providing the second voltage to the receiver; and
extracting, by the receiver, the data signal from the second voltage.

10. The method of claim 9 , further comprising making one or more measurements using equipment positioned downhole in a well, generating the data signal in dependence on the one or more measurements, and providing the data signal to the transmitter.

11. The method of claim 10 , further comprising storing data corresponding to the one or more measurements in a data store coupled to the downhole equipment.

12. The method of claim 9 , wherein making the one or more measurements comprises measuring one or more operating conditions at a location of an electric submersible pump (ESP) installed in the well.

13. The method of claim 9 , wherein the one of the structural members in which the current is induced comprises a tubular through which fluid is pumped out of the well.

14. The method of claim 9 , wherein the one of the structural members in which the current is induced comprises a pump rod coupled between a pump installed downhole in the well and a drive system installed at the surface of the well, where the drive system drives the pump rod and wherein the pump rod drives the pump to pump fluid out of the well.

15. The method of claim 9 , further comprising positioning a third toroidal transformer around the one of the structural members between the first and second toroidal transformers with a second receiver coupled to the third toroidal transformer, the method further comprising:
inducing in the third toroidal transformer, by the current in the one of the structural members around which the first toroidal transformer is positioned, a third voltage embodying the data signal;
providing the second voltage to the second receiver; and
extracting, by the second receiver, the data signal from the third voltage.

16. A system comprising:
a first structural member of a well completion;
a second structural member of the well completion;
a first electrical coupling between the first structural member and the second structural member at a first axial location;
a second electrical coupling between the first structural member and the second structural member at a second axial location, wherein the first structural member, the second structural member, the first electrical coupling and the second electrical coupling form a first electrical circuit;
a first toroidal transformer positioned around the second structural member at a third axial location which is between the first axial location and the second axial location;
a second toroidal transformer positioned around the second structural member at a fourth axial location which is between t

Assignees

• Baker Hughes Oilfield Operations Llc

Inventors

• Joshi Mahendra L
• Liao Yi
• Scott Thomas McClain
• Tyshko Alexey
• Howe Virginia
• Reeves Brian

Classifications

• E21B43/126 Primary

  Adaptations of down-hole pump systems powered by drives outside the borehole, e.g. by a rotary or oscillating drive (powered by fluid E21B43/129) · CPC title

• E21B47/138

  Devices entrained in the flow of well-bore fluid for transmitting data, control or actuation signals · CPC title

• E21B47/12

  Means for transmitting measuring-signals or control signals from the well to the surface, or from the surface to the well, e.g. for logging while drilling · CPC title

• E21B41/0085

  Adaptations of electric power generating means for use in boreholes · CPC title

• E21B47/00

  Survey of boreholes or wells (monitoring pressure or flow of drilling fluid E21B21/08) · CPC title