Electrolytic cell and electrolyzer

Patent metadata

Field	Value
Publication number	US-11339484-B2
Application number	US-201816493105-A
Country	US
Kind code	B2
Filing date	Mar 13, 2018
Priority date	Mar 13, 2017
Publication date	May 24, 2022
Grant date	May 24, 2022

Abstract

The electrolytic cell according to the present invention is an electrolytic cell including a cathode chamber, the cathode chamber including:a cathode; anda reverse current absorbing member having a substrate and a reverse current absorbing body, the reverse current absorbing member being disposed to face the cathode,wherein the cathode and the reverse current absorbing body are electrically connected, and when the height at the bottom of the cathode chamber is defined as 0 and the height at the top of the cathode chamber is defined as h, the ratio of area S3 of the reverse current absorbing body present at position I corresponding to a height of h/2 or more and h or less to area SA of the cathode-facing surface of the substrate corresponding to the position I satisfies 0.20≤S3/SA<1.0.

First claim

The invention claimed is:

1. An electrolytic cell comprising a cathode chamber, the cathode chamber comprising:
a cathode; and
a reverse current absorbing member comprising a substrate and a reverse current absorbing body, the reverse current absorbing member being disposed to face the cathode,
wherein:
the cathode and the reverse current absorbing body are electrically connected, and
when a height at a bottom of the cathode chamber is defined as 0 and a height at a top of the cathode chamber is defined as h, a ratio of area S 3 of the reverse current absorbing body present at position I corresponding to a height of h/2 or more and h or less to area S A of a cathode-facing surface of the substrate corresponding to the position I satisfies 0.36≤S 3 /S A ≤0.79; and
a relationship between area S 4 of the reverse current absorbing body present at position II corresponding to a height of 0 or more and less than ½h, and the area S 3 in the electrolytic cell satisfies S 4 <S 3 .

2. The electrolytic cell according to claim 1 , wherein the reverse current absorbing body comprises an element having an oxidation-reduction potential less noble than that of a catalytic element of the cathode.

3. The electrolytic cell according to claim 1 , wherein the reverse current absorbing body comprises at least one element selected from the group consisting of titanium, vanadium, chromium, manganese, iron, nickel, cobalt, copper, zinc, palladium, ruthenium and platinum.

4. The electrolytic cell according to claim 1 , wherein
the reverse current absorbing body is a porous body comprising a nickel element, and
a full width at half maximum of a diffraction line peak of Ni metal at a diffraction angle 2θ=44.5° in a pattern obtained in powder X-ray diffraction of the porous body is 0.6° or less.

5. The electrolytic cell according to claim 1 , wherein the reverse current absorbing body is a layer comprising Ni or NiO.

6. The electrolytic cell according to claim 1 , wherein the reverse current absorbing body is a layer prepared by reducing the NiO.

7. The electrolytic cell according to claim 1 , wherein
the substrate comprises a current collector, a support supporting the current collector, a partition wall, and a baffle plate,
the reverse current absorbing member further comprises a metal elastic body,
the metal elastic body is disposed between the current collector and the cathode,
the support is disposed between the current collector and the partition wall, and
the partition wall, the support, the current collector, the metal elastic body and the cathode are electrically connected.

8. The electrolytic cell according to claim 7 , wherein at least a part of the reverse current absorbing body is disposed between the metal elastic body and the current collector.

9. The electrolytic cell according to claim 7 , wherein at least a part of the reverse current absorbing body is disposed between the current collector and the partition wall.

10. The electrolytic cell according to claim 1 , wherein
the reverse current absorbing body comprises a metal plate or a metal porous plate, and a reverse current absorbing layer formed on at least a part of a surface of the metal plate or the metal porous plate,
the substrate comprises a current collector, a support supporting the current collector, and a partition wall,
the reverse current absorbing member further comprises a metal elastic body,
the metal plate or the metal porous plate is disposed between the current collector and the cathode, or between the current collector and the partition wall, and
the metal plate or the metal porous plate, the partition wall, the support, the current collector, the metal elastic body and the cathode are electrically connected.

11. The electrolytic cell according to claim 1 , wherein
the cathode chamber comprises, as the substrate, a partition wall and a cathode support supporting the cathode,
the cathode support is disposed between the cathode and the partition wall, and
the partition wall, the cathode support and the cathode are electrically connected.

12. The electrolytic cell according to claim 11 , wherein at least a part of the reverse current absorbing body is disposed between the cathode and the partition wall.

13. The electrolytic cell according to claim 1 , wherein at least a part of the substrate and/or the metal elastic body is a cube, a cuboid, a plate-like shape, a rod-like shape, a reticular shape, a disk-like shape or a spherical shape.

14. The electrolytic cell according to claim 1 , wherein a specific surface area of the reverse current absorbing body is 0.01 to 100 m 2 /g.

15. The electrolytic cell according to claim 1 , wherein an electric quantity absorbed by the reverse current absorbing body is 1,000 to 2,000,000 C/m 2 .

16. The electrolytic cell according to claim 1 , wherein a sum of effective surface areas of the reverse current absorbing body is 10 to 100,000 m 2 .

17. An electrolyzer comprising the electrolytic cell according to claim 1 .

18. The electrolyzer according to claim 17 , wherein a distance between an anode and the reverse current absorbing member in the electrolyzer is 35 mm to 0.1 mm.

19. A method for producing the electrolytic cell according to claim 1 , comprising forming the reverse current absorbing body on the substrate or the metal elastic body to obtain the reverse current absorbing member,
wherein, after the forming, the ratio of the area S 3 to the area S A satisfies 0.36≤S 3 /S A ≤0.79.

Assignees

• Asahi Chemical Ind

Inventors

• Funakawa Akiyasu
• Hachiya Toshinori

Classifications

• C25B11/046

  Alloys · CPC title

• C25B15/02

  Process control or regulation · CPC title

• C25B9/19 Primary

  with diaphragms · CPC title

• C25B11/04

  characterised by the material · CPC title

• C25B1/46 Primary

  in diaphragm cells · CPC title