Hybrid vehicle and method for adapting a power limitation of an internal combustion engine

Patent metadata

Field	Value
Publication number	US-11338792-B2
Application number	US-202016849419-A
Country	US
Kind code	B2
Filing date	Apr 15, 2020
Priority date	Apr 29, 2019
Publication date	May 24, 2022
Grant date	May 24, 2022

Abstract

A vehicle and method for controlling a vehicle having a traction battery and an internal combustion engine include adapting a power limitation of the internal combustion engine by sensing a currently supplied power level of the internal combustion engine and a current velocity of the vehicle, sensing an ambient temperature of the vehicle and determining an associated ambient-temperature-related weighting factor, sensing an ambient air pressure and determining an associated air-pressure-related weighting factor, determining a thermal load indicator as a function of a ratio of the sensed currently supplied power and the sensed current velocity as well as of the ambient-temperature-related weighting factor, the air-pressure-related weighting factor, and a vehicle-bodywork-related weighting factor, and limiting a maximum supplied power level of the internal combustion engine as a function of the determined thermal load indicator.

First claim

What is claimed is:

1. A method of controlling a vehicle having an internal combustion engine, a traction battery, and an electric machine configured to propel the vehicle, the method comprising:
sensing a currently supplied power level of the internal combustion engine and a current velocity of the vehicle;
sensing an ambient temperature and determining, by a vehicle controller, an associated ambient-temperature-related weighting factor;
sensing an ambient air pressure of the vehicle and determining, by the vehicle controller, an associated air-pressure-related weighting factor;
determining, by the vehicle controller, a thermal load indicator based on the sensed currently supplied power level, current vehicle velocity, the ambient-temperature-related weighting factor, the air-pressure-related weighting factor, and a vehicle-bodywork-related weighting factor; and
limiting, by the vehicle controller, a maximum supplied power level of the internal combustion engine based on the thermal load indicator
wherein the thermal load indicator is determined by a ratio of the currently supplied power level and the current velocity of the vehicle multiplied by the ambient-temperature-related weighting factor, the air-pressure-related weighting factor, and the vehicle-bodywork-related weighting factor.

2. The method of claim 1 wherein, when the current velocity (V) of the vehicle exceeds a vehicle velocity threshold, determining the ratio comprises determining the ratio (R) according to R=P K1 /(V−K2), where P represents the currently supplied power level of the internal combustion engine, K1 is a first constant factor in a range between 1 and 2, and K2 is a second constant factor higher than zero and lower than the vehicle velocity threshold.

3. The method of claim 2 , wherein determining the ratio (R) comprises determining R according to R=P K1 /(MAX(V, V th )−K2), where MAX selects the maximum of the vehicle velocity V and the vehicle velocity threshold V th .

4. The method of claim 3 wherein the first constant factor K1=1.6.

5. The method of claim 3 wherein the second constant factor K2=15 kilometers per hour.

6. The method of claim 2 wherein determining the ambient-temperature-related weighting factor (G t ) comprises determining G t =((T env +40)/K3) 2 , wherein T env is the ambient temperature in degrees Celsius, and K3 is a third constant factor which is greater than 60 and lower than 80.

7. The method of claim 6 wherein the third constant factor K3=70.

8. The method of claim 6 wherein determining the air-pressure-related weighting factor (G p ) comprises determining G p =K4/Pr env , wherein Pr env is the ambient air pressure in millibars, and K4 is a fourth constant factor which is greater than 900 and less than 1100.

9. The method of claim 1 wherein the vehicle-bodywork-related weighting factor depends on a surface area of a front portion of the vehicle.

10. The method of claim 9 wherein the vehicle-bodywork-related weighting factor corresponds to 1/A, where A is a constant between 1 to 10 specified in square meters.

11. The method of claim 1 wherein determining the thermal load indicator comprises mean value filtering during which the thermal load indicator is filtered by sliding averaging over a time window.

12. The method of claim 1 further comprising limiting electrical power supplied by the electric machine based on the thermal load indicator.

13. A vehicle comprising:
an internal combustion engine;
an electric machine mechanically coupled to the internal combustion engine;
a traction battery electrically connected to the electric machine; and
a controller configured to limit a maximum supplied power level of the internal combustion engine in response to a thermal load indicator calculated by the controller, the thermal load indicator corresponding to a ratio of a currently supplied power level of the internal combustion engine and current vehicle velocity multiplied by: an ambient temperature related weighting factor, an ambient air pressure related weighting factor, and a weighting factor associated with surface area of a front portion of the vehicle.

14. The vehicle of claim 13 wherein the controller is further configured to limit electric power supplied by the electric machine based on the thermal load indicator.

15. The vehicle of claim 14 wherein, in response to the current vehicle velocity exceeding a vehicle velocity threshold (V th ), the controller calculates the thermal load indicator according to a ratio (R) where R=P K1 (V−K2), where P represents the currently supplied power level of the internal combustion engine, K1 is a first constant factor in a range between 1 and 2, and K2 is a second constant factor higher than zero and lower than the vehicle velocity threshold.

16. The vehicle of claim 14 wherein the controller is further configured to calculate the ratio (R) according to R=P K1 /(MAX(V, V th )−K2), where MAX selects the maximum of the current vehicle velocity V and a vehicle velocity threshold V th , and K2 is a constant factor higher than zero and lower than V th .

17. A vehicle comprising:
an internal combustion engine;
an electric machine mechanically coupled to the internal combustion engine and configured to selectively propel the vehicle;
an ambient temperature sensor;
an ambient air pressure sensor;
a vehicle velocity sensor;
a traction battery electrically connected to the electric machine; and
a controller receiving signals from the ambient temperature sensor, the ambient air pressure sensor, and the vehicle velocity sensor, the controller configured to limit a maximum supplied power level of the internal combustion engine and to limit a maximum supplied electrical power from the electric machine in response to a thermal load indicator (STC) calculated by the controller, the thermal load indicator based on a ratio of a currently supplied power level of the internal combustion engine to a current velocity of the vehicle multiplied by: an ambient-temperature-related weighting factor, an ambient-air-pressure-related weighting factor, and a vehicle-bodywork-related weighting factor, the vehicle-bodywork-related weighting factor based on surface area of a front portion of the vehicle.

18. The vehicle of claim 17 wherein the controller is configured to calculate the ratio (R) according to: R=P K1 /(V−K2), where P represents the currently supplied power level of the internal combustion engine, V represents the current velocity of the vehicle, K1 is a first constant factor in a range between 1 and 2, and K2 is a second constant factor higher than zero and lower than a vehicle velocity threshold.

Assignees

• Ford Global Tech Llc

Inventors

• Brinkmann Bernd
• Crisp Nicholas Dashwood

Classifications

• B60W2510/0666

  Engine power · CPC title

• B60W2050/0025

  Transfer function weighting factor · CPC title

• Y02T10/62

  Hybrid vehicles · CPC title

• B60W10/08

  including control of electric propulsion units, e.g. motors or generators · CPC title

• B60W2520/10

  Longitudinal speed · CPC title