Engine for a transport refrigeration unit with air management valve

Patent metadata

Field	Value
Publication number	US-11338648-B2
Application number	US-202016920067-A
Country	US
Kind code	B2
Filing date	Jul 2, 2020
Priority date	Jul 4, 2019
Publication date	May 24, 2022
Grant date	May 24, 2022

Abstract

Disclosed is a transport refrigeration unit (TRU) having: an engine configured to power a refrigeration system of the TRU, the engine including an air intake, the engine within an engine compartment of the TRU; an air management valve (AMV) fluidly coupled to the air intake; a first duct fluidly coupled to the AMV and including a first inlet within the engine compartment; and a second duct fluidly coupled to the AMV and including a second inlet that is exterior to the engine compartment and is configured to receive atmospheric air; wherein: the AMV is configured to modulate air into the engine from the first duct and the second duct, when a temperature of air within the AMV is above the first threshold and the temperature of air within the second duct is below the first threshold, to lower the temperature of air entering the engine to below the first threshold.

First claim

What is claimed is:

1. A transport refrigeration unit (TRU) comprising:
an engine configured to power a refrigeration system of the TRU, the engine including an air intake, the engine within an engine compartment of the TRU;
an air management valve (AMV) fluidly coupled to the air intake;
a first duct fluidly coupled to the AMV and including a first inlet within the engine compartment; and
a second duct fluidly coupled to the AMV and including a second inlet that is exterior to the engine compartment and is configured to receive atmospheric air;
wherein:
the AMV is configured to operate in an engine cooling mode, wherein the AMV is configured to modulate air into the engine from the first duct and the second duct, when a temperature of air within the AMV is above a first threshold and the temperature of air within the second duct is below the first threshold, to lower the temperature of air entering the engine to below the first threshold; and
the AMV is configured to operate in a low noise priority mode, wherein:
prior to modulating air into the engine, the AMV is fully closed until the temperature of air within the first duct is above a second threshold, the second threshold being greater than the first threshold, the second threshold being nearer an engine overload temperature than the first threshold;
the AMV is configured to provide an alert when the temperature of air within the first duct is above the second threshold; and
upon reaching the second threshold, the AMV operates in the engine cooling mode.

2. The TRU of claim 1 wherein:
the AMV is configured to be full closed when the temperature of air within the AMV and air within the second duct are both below the first threshold, whereby the first duct is fluidly connected to the engine and the second duct is fluidly sealed from the engine; and/or
the AMV is full opened when the temperature of air within the AMV and air within the second duct are both above the first threshold, whereby the first duct is fluidly sealed from the engine and the second duct is fluidly connected to the engine.

3. The TRU of claim 2 , wherein the AMV is configured so that at startup of the engine, the AMV is half open.

4. The TRU of claim 2 , comprising a plurality of temperature sensors operationally connected to the AMV, including a first sensor at the first duct, a second sensor at the second duct and a third sensor at the AMV, and the AMV configured to modulate air into the air intake responsive to temperatures sensed by the plurality of temperature sensors.

5. The TRU of claim 4 , wherein the AMV is an electronic throttle valve.

6. The TRU of claim 5 , comprising a controller operationally connected to the engine, the AMV and the plurality of temperature sensors, the controller configured to control the AMV to modulate air into the air intake responsive to communications with the plurality of temperature sensors.

7. The TRU of claim 1 , wherein the engine includes an air filter connected between the air intake and the AMV.

8. The TRU of claim 1 , comprising a trailer that includes a first section that defines the engine compartment.

9. The TRU of claim 8 , wherein the engine compartment is insulated with foam, thereby providing acoustic insulation.

10. The TRU of claim 9 , wherein the trailer includes a second section, the second section including the refrigeration system.

11. The TRU of claim 1 wherein the engine is a diesel engine.

12. A method of controlling air into an engine disposed in an engine compartment of a transport refrigeration unit (TRU), the engine configured to power a refrigeration unit of the TRU, the method comprising:
activating the engine to activate an air management valve (AMV) connected to an air intake of the engine, wherein:
a first duct is fluidly coupled to the AMV and a first inlet of the first duct is within the engine compartment; and
a second duct fluidly coupled to the AMV, wherein a second inlet of the second duct is exterior to the engine compartment and is configured to receive atmospheric air; and
wherein the AMV is configured to operate in an engine cooling mode, so that when a temperature of air within the AMV is above a first threshold and the temperature of air within the second duct is below the first threshold, the method includes modulating air into the engine from the first duct and the second duct by the AMV to lower the temperature of air entering the engine to below the first threshold; and
wherein the AMV is configured to operate in a low noise priority mode, so that:
prior to modulating air into the engine, the AMV is fully closed until the temperature of air within the first duct is above a second threshold, the second threshold being greater than the first threshold, the second threshold being nearer an engine overload temperature than the first threshold;
the AMV is configured to provide an alert when the temperature of air within the first duct is above the second threshold; and
upon reaching the second threshold, the AMV operates in the engine cooling mode.

13. The method of claim 12 , further comprising:
fully closing the AMV when the temperature of air within the AMV and air within the second duct are both below than the first threshold, thereby fluidly connecting the first duct to the engine and fluidly sealing the second duct from the engine; and/or
fully opening the AMV when a temperature of air within the AMV and air within the second duct are both above the first threshold, thereby fluidly sealing the first duct from the engine and fluidly connecting the second duct to the engine.

14. The method of claim 13 , further comprising opening the AMV by half at startup of the engine.

15. The method of claim 14 , comprising modulating air into the engine by the AMV responsive to temperatures sensed by a plurality of temperature sensors, wherein the plurality of temperature sensors include a first sensor at the first duct, a second sensor at the second duct and a third sensor at the AMV.

16. The method of claim 15 , comprising:
controlling the AMV to modulate of air into the engine by a controller, operationally connected to engine, the AMV, and the plurality of temperature sensors, responsive to communications with the plurality of temperature sensors.

Assignees

• Carrier Corp

Inventors

• Renault Loic

Classifications

• F02D2200/0414

  Air temperature · CPC title

• F02M31/07

  Temperature-responsive control, e.g. using thermostatically-controlled valves (temperature-responsive control of the amount of exhaust gas or combustion air directed to the heat exchange surface F02M31/083) · CPC title

• Y02T10/40

  Engine management systems · CPC title

• F02B29/0481

  Intake air cooling by means others than heat exchangers, e.g. by rotating drum regenerators, cooling by expansion or by electrical means · CPC title

• F02M35/10013

  Means upstream of the air filter; Connection to the ambient air · CPC title