Machine component and method for producing the same

Patent metadata

Field	Value
Publication number	US-11338385-B2
Application number	US-201515756002-A
Country	US
Kind code	B2
Filing date	Oct 29, 2015
Priority date	Oct 29, 2015
Publication date	May 24, 2022
Grant date	May 24, 2022

Abstract

A machine component includes a first region having a first linear expansion coefficient, and a second region having a second linear expansion coefficient greater than the first linear expansion coefficient and joined to the first region. A region including an outer periphery of an interface between the first region and the second region is inclined toward the second region side over the entire periphery. On a surface of the first region, a groove is formed to extend along the outer periphery of the interface.

First claim

The invention claimed is:

1. A machine component, comprising:
a first region having a first linear expansion coefficient; and
a second region that is joined to the first region and has a second linear expansion coefficient greater than the first linear expansion coefficient, wherein:
an outer diameter of the first region is identical to an outer diameter of the second region;
abutting conical surfaces of the first region and the second region form an inclined portion of an interface between the first region and the second region, the inclined portion (i) extending to radially outermost surfaces of the first and second regions so as to include an outer periphery of the interface and (ii) being inclined toward the second region over an entirety of the inclined portion so that a radially inner end of the inclined portion is more toward a first region side of the machine component than a radially outer end of the inclined portion; and
the radially outermost surface of the first region has a groove formed thereon, the groove extending parallel to the outer periphery of the interface.

2. The machine component according to claim 1 , wherein the groove is formed continuously over an entire periphery of the radially outermost surface of the first region.

3. The machine component according to claim 1 , wherein the inclined portion is annular in shape.

4. The machine component according to claim 2 , wherein the inclined portion is annular in shape.

5. The machine component according to claim 3 , wherein
the first region and the second region are of an axisymmetric shape and arranged coaxially, and
a width of the inclined portion in a direction perpendicular to an axial direction of the first and second regions is at least 1/20 and not greater than 1/10 of a radius of a circle circumscribing the outer periphery of the interface.

6. The machine component according to claim 4 , wherein
the first region and the second region are of an axisymmetric shape and arranged coaxially, and
a width of the inclined portion in a direction perpendicular to an axial direction of the first and second regions is at least 1/20 and not greater than 1/10 of a radius of a circle circumscribing the outer periphery of the interface.

7. A machine component producing method, comprising:
preparing a first region having a first linear expansion coefficient and a second region having a second linear expansion coefficient greater than the first linear expansion coefficient, an outer diameter of the first region being identical to an outer diameter of the second region;
joining the first region and the second region; and
forming on a radially outermost surface of the first region a groove extending parallel to an outer periphery of an interface between the first region and the second region formed with the first region and the second region joined together,
the joining of the first region and the second region including
heating the first region and the second region by relatively rotating the first region and the second region with respect to each other about an axis of rotation, while pressing the first region and the second region against each other, without changing a relative positional relationship between the first region and the second region, and
cooling the first region and the second region heated, with the regions being pressed against each other, and

in the joining of the first region and the second region, the interface between the first region and the second region being formed, in the heating of the first region and the second region and by deformation of a less deformation resistant region, which is one of the first region and the second region smaller in deformation resistance than the other, so as to include an inclined portion formed by abutting conical surfaces of the first region and the second region, the inclined portion (i) extending to radially outermost surfaces of the first and second regions so as to include the outer periphery of the interface and (ii) being inclined toward the second region over an entirety of the inclined portion so that a radially inner end of the inclined portion is more toward a first region side of the machine component than a radially outer end of the inclined portion.

8. The machine component producing method according to claim 7 , further comprising subjecting the first region and the second region to heat treatment after the formation of the groove on the first region.

9. The machine component producing method according to claim 7 , wherein in the heating of the first region and the second region, the less deformation resistant region is disposed in a cavity of a mold.

10. The machine component producing method according to claim 8 , wherein in the heating of the first region and the second region, the less deformation resistant region is disposed in a cavity of a mold.

11. The machine component producing method according to claim 9 , wherein the mold includes
a cavity bottom wall defining the cavity, and
a cavity sidewall defining the cavity and extending in a direction intersecting the cavity bottom wall.

12. The machine component producing method according to claim 10 , wherein the mold includes
a cavity bottom wall defining the cavity, and
a cavity sidewall defining the cavity and extending in a direction intersecting the cavity bottom wall.

13. The machine component producing method according to claim 11 , wherein in the heating of the first region and the second region, a second contact surface, being a surface of the second region coming into contact with the first region, is surrounded by the cavity sidewall.

14. The machine component producing method according to claim 12 , wherein in the heating of the first region and the second region, a second contact surface, being a surface of the second region coming into contact with the first region, is surrounded by the cavity sidewall.

15. The machine component producing method according to claim 7 , wherein
a more deformation resistant region, which is one of the first region and the second region greater in deformation resistance than the other, has a recess formed therein, and
in the heating of the first region and the second region, the less deformation resistant region in a state of being at least partially received in the recess is relatively rotated with respect to the more deformation resistant region, while being relatively pressed against the more deformation resistant region, for heating the first region and the second region.

16. The machine component producing method according to claim 8 , wherein
a more deformation resistant region, which is one of the first region and the second region greater in deformation resistance than the other, has a recess formed therein, and
in the heating of the first region and the second region, the less deformation resistant region in a state of being at least partially received in the recess is relatively rotated with respect to the more deformation resistant region, while being relatively pressed against the more deformation resistant region, for heating the first region and the second region.

17. The machine component producing method according to claim 15 , wherein
the more deformation resistant region includes
a recess bottom wall defining the recess, and
a recess sidewall defining the recess and extending in a direction intersecting the recess bottom wall, and

in the heating of the first region and the second region, the less deformation resistant region is relatively rotated while being relatively pressed against the recess bo

Assignees

• Komatsu Mfg Co Ltd

Inventors

• Matsuyama Toshikazu
• Amano Masaharu
• Shibata Yoshitaka

Classifications

• B23K2103/22

  Ferrous alloys and copper or alloys thereof · CPC title

• B23K20/227

  with ferrous layer · CPC title

• C21D9/50

  for welded joints · CPC title

• B23K20/24

  Preliminary treatment · CPC title

• B23K20/22

  taking account of the properties of the materials to be welded · CPC title