Air filtration monitoring based on thermoelectric devices

Patent metadata

Field	Value
Publication number	US-11338236-B2
Application number	US-201816609005-A
Country	US
Kind code	B2
Filing date	Apr 19, 2018
Priority date	Apr 28, 2017
Publication date	May 24, 2022
Grant date	May 24, 2022

Abstract

Systems and methods for monitoring the status of air filters are provided. One or more thermoelectric sensors are provided to have an upstream sensing surface positioned adjacent the inlet surface of the air filter, and a downstream sensing surface positioned adjacent the outlet surface of the air filter. Sensing circuitry are connected to the thermoelectric sensors, configured to receive signals from the thermoelectric sensors and process the signals to obtain status information of the air filter.

First claim

What is claimed is:

1. An air filtration apparatus comprising:
an air filter having an inlet surface and an outlet surface, the air filter configured to filter air flowing therethrough from the inlet surface to the outlet surface;
one or more thermoelectric sensors having an upstream sensing surface and a downstream sensing surface, the upstream sensing surface being positioned adjacent the inlet surface of the air filter, and the downstream sensing surface being positioned adjacent the outlet surface of the air filter;
sensing circuitry connected to the thermoelectric sensors, configured to receive signals from the thermoelectric sensors and process the signals to obtain status information of the air filter; and
a flexible substrate to support the one or more thermoelectric sensors and the sensing circuitry, the flexible substrate including first and second portions connected by an off-center portion, the first and second portions respectively connecting the upstream sensing surface and the downstream sensing surface to the sensing circuitry supported by the off-center portion, and the first and second portions are bendable to face with respect to each such that the upstream sensing surface and the downstream sensing surface are positioned to be offset with respect to the off-center portion and the downstream sensing surface is not blocked by the upstream sensing surface.

2. The apparatus of claim 1 , wherein the one or more thermoelectric sensors comprises a first thermoelectric sensor having the upstream sensing surface and a second thermoelectric sensor having the downstream sensing surface.

3. The apparatus of claim 2 , wherein the first thermoelectric sensor has the upstream sensing surface facing away from the inlet surface of the air filter.

4. The apparatus of claim 2 , wherein the second thermoelectric sensor has the downstream sensing surface facing to the outlet surface of the air filter.

5. The apparatus of claim 2 , wherein the flexible substrate supports the first and second thermoelectric sensors and the sensing circuitry.

6. The apparatus of claim 5 , wherein the sensing circuitry is disposed between the first and second thermoelectric sensors.

7. The apparatus of claim 5 , wherein the flexible substrate has the first portion connecting the first thermoelectric sensor and the sensing circuitry.

8. The apparatus of claim 5 , wherein the flexible substrate has the second portion connecting the second thermoelectric sensor and the sensing circuitry.

9. The apparatus of claim 5 , wherein the off-center portion is attached to a periphery of the air filter, and the first and second thermoelectric sensors are positioned to be offset.

10. The apparatus of claim 1 , wherein the one or more thermoelectric sensors comprises a thermoelectric sensor having the upstream sensing surface, the downstream sensing surface, and an array of thermoelectric elements connecting the upstream and downstream sensing surfaces.

11. The apparatus of claim 10 , wherein the thermoelectric elements comprise a plurality of thermocouples connected in series.

12. The apparatus of claim 11 , wherein the thermocouples comprise conductor wires at least partially extending through the air filter.

13. The apparatus of claim 1 , wherein at least one of the thermoelectric sensors includes a heating element disposed on a hot side thereof, opposite to an exposed cool side.

14. A method of obtaining status information of an air filter, the method comprising:
providing one or more thermoelectric sensors having an upstream sensing surface and a downstream sensing surface, the upstream sensing surface being positioned at an upstream position of the air filter, and the downstream sensing surface being positioned at a downstream position of the air filter, wherein a flexible substrate supports the one or more thermoelectric sensors and the sensing circuitry, the flexible substrate including first and second portions connected by an off-center portion, the first and second portions respectively connecting the upstream sensing surface and the downstream sensing surface to the sensing circuitry supported by the off-center portion, and the first and second portions are bendable to face with respect to each such that the upstream sensing surface and the downstream sensing surface are positioned to be offset with respect to the off-center portion and the downstream sensing surface is not blocked by the upstream sensing surface;
obtaining, via the thermoelectric sensors, temperature-related information representative of the difference between an upstream air flow property at the upstream position and a downstream air flow property at the downstream position; and
processing, via sensing circuitry, the temperature-related information to obtain the status information of the air filter.

15. The method of claim 14 , wherein providing one or more thermoelectric sensors comprises providing a first thermoelectric sensor having the upstream sensing surface and a second thermoelectric sensor having the downstream sensing surface.

16. The method of claim 15 , wherein obtaining the temperature-related information further comprises obtaining the difference of electric signal outputs from the first thermoelectric sensor and from the second thermoelectric sensor.

17. The method of claim 15 , further comprising simultaneously obtaining a first electric signal from the first thermoelectric sensor and a second electric signal from the second thermoelectric sensor.

18. The method of claim 17 , further comprising obtaining the difference between the first and second electric signals, and comparing the difference to a preset threshold.

19. The method of claim 14 , wherein providing one or more thermoelectric sensors comprises providing a thermoelectric sensor having the upstream sensing surface, the downstream sensing surface, and an array of thermoelectric elements connecting the upstream and downstream sensing surfaces.

20. The method of claim 19 , wherein obtaining the temperature-related information further comprises obtaining the voltage difference between the upstream and downstream sensing surface.

Assignees

• 3M Innovative Properties Co

Inventors

• Lee Jae Yong
• Aksit Mahmut
• Palaniswamy Ravi
• Flor Antonny E
• Poch James F
• Meis Michael A
• Narag Ii Alejandro Aldrin A
• Foo Siang Sin
• Caraig Donato G

Classifications

• B01D46/10

  Particle separators, e.g. dust precipitators, using filter plates, sheets or pads having plane surfaces · CPC title

• B01D46/0086 Primary

  Filter condition indicators · CPC title

• B01D46/448 Primary

  by temperature measuring · CPC title