Wearable planetary gear configuration

Patent metadata

Field	Value
Publication number	US-11337485-B2
Application number	US-201916550333-A
Country	US
Kind code	B2
Filing date	Aug 26, 2019
Priority date	Aug 30, 2018
Publication date	May 24, 2022
Grant date	May 24, 2022

Abstract

A wearable system, such as a footwear system, can employ a generator. The generator can be powered by human movement, such as movement of knee as a person walks or runs. When the knee resets, it can be desirable to have a relatively equal gear ratio to achieve near natural movement. Conversely, it can be desirable to have a high gear ratio when the knee pushes off to achieve high generator rotation to produce a high amount of power. This can be achieved with employment of a wearable planetary gear set configuration In practicing this wearable planetary gear set, torque can be provided from the source (e.g. human ankle joint) when power negative and not at other times during a movement cycle, meaning energy can be harvested from the walking motion without inducing additional burden to the device wearer.

First claim

What is claimed is:

1. A system, comprising:
a sun gear;
a planet gear set physically coupled to the sun gear;
a ring gear physically coupled to the planet gear set;
a planet carrier that unifies the planet gear set; and
a brake configured to, when engaged, hold the ring gear stationary,
where, in response to the ring gear being stationary, the sun gear is configured to rotate and
where the sun gear, the planet gear, the ring gear, and the planet carrier are retained within a wearable item.

2. The system of claim 1 ,
where the ring gear is configured to rotate when the brake is disengaged.

3. The system of claim 2 ,
where the sun gear rotates at a ratio of about greater than 1:2 against the planet carrier and
where the ring gear rotates at a ratio of about less than 1:1.5 against the planet carrier.

4. The system of claim 1 ,
where the wearable item is a joint-based wearable item such that rotation of the sun gear and rotation of the planet carrier are derived from movement of a joint of a wearer of the wearable item.

5. The system of claim 4 ,
where the wearable item is a knee brace.

6. A system, comprising:
a sun gear;
a planet gear set physically coupled to the sun gear;
a ring gear physically coupled to the planet gear set; and
a planet carrier that unifies the planet gear set, within a wearable item and
where the wearable item is an ankle torque device.

7. A system, comprising:
a sun gear:
a planet gear set physically coupled to the sun gear;
a ring gear physically coupled to the planet gear set;
a planet carrier that unifies the planet gear set; and
a one-way clutch component configured to provide input to the planetary gear during dorsiflexion of the ankle and configured to prevent input to the planetary gear during plantarflexion of the ankle,
where the sun gear, the planet gear, the ring gear, and the planet carrier are retained within a wearable item.

8. A system, comprising:
a sun gear;
a planet gear set physically coupled to the sun gear;
a ring gear physically coupled to the planet gear set;
a planet carrier that unifies the planet gear set;
a drivetrain physically coupled to the sun gear at a first drivetrain end; and
a generator physically coupled to a second drivetrain end of the drivetrain,
where the sun gear, the planet gear, the ring gear, and the planet carrier are retained within a wearable item,
where the first drivetrain end and the second drivetrain end are opposite one another,
where the planet gear set comprises a first planet gear and a second planet gear,
where the first planet gear and the second planet gear are of about equal size,
where the first planet gear and the second planet gear are opposed one another,
where the first planet gear and the second planet gear are separated by the sun gear,
where the sun gear and the first planet gear are of about equal size,
where the sun gear and the second planet gear are of about equal size,
where the first planet gear is physically coupled to the sun gear,
where the second planet gear is physically coupled to the sun gear, and
where the ring gear encompasses the first planet gear, the second planet gear, and the sun gear.

9. The system of claim 8 ,
where the sun gear, the planet gear, the ring gear, and the planet carrier are retained within a wearable item and
where the electricity powers a personal electronic device of a wearer of the wearable item.

10. A system, comprising:
a sun gear:
a planet gear set physically coupled to the sun gear;
a ring gear physically coupled to the planet gear set; and
a planet carrier that unifies the planet gear set,
where the sun gear, the planet gear, the ring gear, and the planet carrier are retained within a wearable item and
where the wearable item is a footwear insole housing.

11. A system, comprising:
a sun gear;
a planet sear set physically coupled to the sun ear;
a ring gear physically coupled to the planet gear set;
a planet carrier that unifies the planet gear set;
a spring physically coupled to the sun gear; and
a generator physically coupled to the spring,
where the sun gear, the planet gear, the ring gear, and the planet carrier are retained within a wearable item,
where the spring is retained by the wearable item,
where the generator is retained by the wearable item,
where when the ring gear is stationary, the sun gear rotates such that the spring supplied with potential energy, and
where when the sun gear is stationary, the spring potential energy is released to the generator such that the generator produces an electricity.

12. A system, comprising:
a sun gear;
a planet gear set physically coupled to the sun gear;
a ring gear physically coupled to the planet gear set; and
a planet carrier that unifies the planet gear set;
where the sun gear, the planet gear, the ring gear, and the planet carrier are retained within a wearable item,
where the ring gear is floating along an axis when the brake is not engaged, and
where the ring gear rotates in response to movement of a wearer of the wearable item.

13. A method, comprising:
operating a wearable planetary gear configuration during a first phase; and
operating the wearable planetary gear configuration during a second phase,
where the first phase and the second phase are about consecutive,
where the wearable planetary gear configuration comprises a sun gear, a planet gear set, a ring gear, and a planet carrier,
where the planet gear set is physically coupled to the sun gear,
where the ring gear is physically coupled to the planet gear set,
where the planet carrier unifies the planet gear set,
where during the first phase the ring gear is stationary, the planet carrier is the input, the planet gear set rotates, and the sun gear rotates in response to the rotation of the planet gear set, and
where during the second phase the sun gear is stationary, the planet carrier is the input, the planet gear set rotates, and the ring gear rotates in response to the rotation of the planet gear set.

14. The method of claim 13 ,
where a spring is physically coupled to the sun gear, where the spring is physically coupled to a generator,
where during the first phase the sun gear rotates such that the spring supplied with potential energy and
where during the second phase the spring releases the potential energy to the generator to produce an electricity.

15. The method of claim 14 ,
where the planet gear set comprises a first planet gear and a second planet gear,
where the first planet gear and the second planet gear are of about equal size,
where the first planet gear and the second planet gear are opposed one another,
where the first planet gear and the second planet gear are separated by the sun gear,
where the sun gear and the first planet gear are of about equal size,
where the sun gear and the second planet gear are of about equal size,
where the first planet gear is physically coupled to the sun gear,
where the second planet gear is physically coupled to the sun gear, and where the ring gear encompasses the first planet gear, the second planet gear, and the sun gear.

16. The method of claim 15 ,
where the first phase is effectuated by engagement of a brake due to a heel strike,
where the second phase is effectuated by disengagement of the brake due to a heel off, and
where the wearable planetary gear configuration is part of a footwear item.

17. A system, comprising:
a sun gear;
a planet gear set physically coupled to the sun gear;
a ring gear physically coupled to

Assignees

• Us Gov Sec Army

Inventors

• Sharpes Nathan

Classifications

• H02J7/40

  characterised by the exchange of charge or discharge related data · CPC title

• A43B3/42 Primary

  where power is generated by conversion of mechanical movement to electricity, e.g. by piezoelectric means · CPC title

• H02N2/18

  producing electrical output from mechanical input, e.g. generators (for measurement devices G01) · CPC title

• A43B3/38

  with power sources · CPC title

• F03G5/063

  operated by the leg or foot · CPC title