Rotor assembly

Patent metadata

Field	Value
Publication number	US-11336137-B2
Application number	US-201716069726-A
Country	US
Kind code	B2
Filing date	Jan 10, 2017
Priority date	Jan 14, 2016
Publication date	May 17, 2022
Grant date	May 17, 2022

Abstract

A rotor assembly (10) has a rotor support hub (12) which includes a plurality of first connection parts arranged about a periphery the rotor support hub. The rotor assembly further has a plurality of rotor segments (14) each having a second connection part. Each of the second connection parts are cooperable with at least one of the plurality of first connection parts to connect each of the rotor segments about the periphery the rotor support hub. A plurality of fixing parts (26) are each configured to be received between cooperating first and second connection parts and to form an inference fit therebetween so as to secure the rotor segments to the rotor support hub. The rotor support hub may comprise a plurality of laminations.

First claim

The invention claimed is:

1. A rotor assembly for an electric machine, the rotor assembly comprising:
a rotor support hub having a plurality of first connection parts arranged about a periphery of the rotor support hub;
a plurality of rotor segments each having a second connection part, each of the second connection parts being cooperable with at least one of the plurality of first connection parts to connect each of the rotor segments about the periphery of the rotor support hub; and
a plurality of fixing parts each configured to be received between cooperating first and second connection parts and to form an inference fit therebetween so as to secure the rotor segments to the rotor support hub,
wherein the rotor support hub comprises a plurality of laminations and is formed of non-magnetic steel, and wherein each of the plurality of first connection parts has a fir tree profile.

2. A rotor assembly according to claim 1 , wherein at least one of the first connection parts or one of the second connection parts includes an indentation configured to receive at least one of the plurality of fixing parts therein.

3. A rotor assembly according to claim 1 , wherein at least one of the fixing parts is a pin.

4. A rotor assembly according to claim 1 , wherein at least one of the fixing parts is non-magnetic.

5. A rotor assembly according to claim 1 , wherein at least one of the fixing parts consists of or includes a polymeric material.

6. A rotor assembly according to claim 1 , wherein at least one of the fixing parts consists of or includes a fiber reinforced material.

7. A rotor support assembly according to claim 1 , wherein one or more of the plurality of laminations is bonded to at least one other of the plurality of laminations.

8. A rotor support assembly according to claim 1 , wherein one or more of the plurality of laminations is mechanically fastened to at least one other of the plurality of laminations.

9. A rotor assembly according to claim 1 , wherein the rotor assembly further comprises a plurality of permanent magnets.

10. An electric machine comprising a rotor assembly according to claim 1 .

11. A vehicle comprising an electric machine according to claim 10 .

12. A rotor support hub for supporting a plurality of rotor segments, the rotor support hub comprising:
a plurality of laminations; and
a plurality of first connection parts arranged about a periphery the rotor support hub for connection to the plurality of rotor segments,
wherein the rotor support hub is formed of non-magnetic steel, and wherein each of the plurality of first connection parts has a fir tree profile.

13. A rotor support hub according to claim 12 , wherein the laminations are substantially perpendicular to an axis about which in use the rotor support hub rotates.

14. A rotor support hub according to claim 12 , wherein the laminations are single piece laminations.

15. A rotor support hub according to claim 12 , wherein the rotor support hub consists of or includes a metallic material.

16. A rotor support hub according to claim 12 , wherein the laminations are made of a sheet material.

17. A rotor support hub according to claim 12 , wherein the laminations are made using a punch or a die or by laser cutting.

18. A rotor assembly for an electric machine, the rotor assembly comprising the rotor support hub of claim 12 .

19. A rotor assembly according to claim 18 , further comprising a plurality rotor segments arranged about a periphery of the rotor support hub.

20. An electric machine comprising a rotor support hub according to claim 12 .

Assignees

• Univ Newcastle
• Advanced Electric Machines Group Ltd

Inventors

• Widmer James Dumesnil
• Kimiabeigi Mohammad

Classifications

• H02K1/30 Primary

  using intermediate parts, e.g. spiders · CPC title

• H02K1/24

  Rotor cores with salient poles {; Variable reluctance rotors} · CPC title

• H02K1/2773 Primary

  consisting of tangentially magnetized radial magnets · CPC title

• H02K1/274

  the rotor consisting of two or more circumferentially positioned magnets · CPC title

• H02K1/28 Primary

  Means for mounting or fastening rotating magnetic parts on to, or to, the rotor structures · CPC title