Split-bus electrical panel with homeowner selectable partial or full back-up from PV/battery systems

Patent metadata

Field	Value
Publication number	US-11336115-B2
Application number	US-202117201872-A
Country	US
Kind code	B2
Filing date	Mar 15, 2021
Priority date	Oct 20, 2020
Publication date	May 17, 2022
Grant date	May 17, 2022

Abstract

An apparatus provides homeowner selectable full or partial back-up power of a residential photovoltaic system to power critical loads during a utility power outage. A single split-bus electrical panel with a first panel section supplies utility power to non-critical loads and a second panel section supplies photovoltaic power to critical loads. A mechanical interlock in contact with interlocked circuit breakers of the first panel, prevents them from both being simultaneously on. A patch panel associated with the split-bus electrical panel enables an installer to selectively connect factory installed connections to either: connect the second panel section to utility power via a microgrid interconnection device when the second panel section is at least partially powered by back-up photovoltaic power, or connect the first panel section through one of the interlocked circuit breakers to utility power via the microgrid interconnection device to provide both panel sections with full back-up photovoltaic power.

First claim

What is claimed is:

1. An apparatus for providing homeowner selectable full or partial back-up power of a residential photovoltaic system to power critical loads during a utility power outage, comprising:
a single, split-bus electrical panel including a first panel section of the split-bus electrical panel configured to supply utility power to non-critical standard electrical loads and a second panel section of the split-bus electrical panel configured to supply both utility power and back-up photovoltaic power from a back-up system to critical electrical loads, the critical loads required to be powered during a utility power outage;
a first circuit breaker in the first panel section connected to a first bus bar and a second bus bar of the first panel section, and connected to a first pair of wire terminations, the first circuit breaker configured to conduct power from a power source connected via the first pair of wire terminations;
a second circuit breaker in the second panel section connected to a first bus bar and a second bus bar of the second panel section, and connected to a second pair of wire terminations, the second circuit breaker configured to conduct power from a power source via the second pair of wire terminations;
a third circuit breaker in the first panel section connected to the first bus bar and the second bus bar of the first panel section, and connected to a third pair of wire terminations, the third circuit breaker configured to conduct power from a power source via the third pair of wire terminations;
a mechanical interlock in mechanical contact with the first and third circuit breakers, configured to mechanically interlock the first and third circuit breakers to prevent them from both being on at the same time; and
a power wiring patch panel associated with the split-bus electrical panel, including a plurality of wire termination locations interconnected by a plurality of factory installed connections in the patch panel, the patch panel configured to enable an installer to selectively connect the first, second, and third pairs of wire terminations to selected wire termination locations of the patch panel to either: (1) connect each panel section directly to utility power through the first and second circuit breakers for full utility power to both panel sections; (2) alternately to connect the second panel section through the second circuit breaker to the utility power via a microgrid interconnection device when the second panel section is presently at least partially powered by the back-up photovoltaic power, or (3) alternately connect the first panel section through the third circuit breaker to the utility power via the microgrid interconnection device to provide both panel sections with full back-up photovoltaic power.

2. The apparatus of claim 1 , wherein the patch panel is configured to connect the first pair of wire terminations of the first circuit breaker to wire termination locations of the patch panel, to conduct utility power, but not photovoltaic power, to the first circuit breaker;
wherein the patch panel is configured to enable an installer to selectively connect the third pair of wire terminations of the third circuit breaker to wire termination locations of the patch panel, to conduct both photovoltaic power and utility power to the third circuit breaker;
wherein the mechanical interlock is configured to set the first circuit breaker in an ON-state and the third circuit breaker in an OFF-state to enable the first circuit breaker to conduct the utility power to the first panel section, for partial power back-up of the split-bus panel by powering the first panel section only with utility power and by powering the second panel section with utility power that is backed up with photovoltaic power when there is a utility outage; and
wherein the mechanical interlock is configured to set the first circuit breaker in an OFF-state and the third circuit breaker in an ON-state to enable the third circuit breaker to conduct both photovoltaic power and utility power to the first panel section, for full power back-up of the split-bus panel by powering both the first panel section and the second panel section with utility power that is backed up with photovoltaic power when there is a utility outage.

3. The apparatus of claim 1 , wherein the patch panel has a first wire termination location connected to an L1 phase of a split phase utility power source, and a second wire termination location connected to an L2 phase of the split phase utility power source;
wherein the patch panel is configured to connect the first wire termination location to third and fourth wire termination locations and configured to connect the second wire termination location to fifth and sixth wire termination locations;
wherein the patch panel is configured to connect an L1 phase wire termination of the first circuit breaker to the third wire termination location of the patch panel and to connect an L2 wire termination of the first circuit breaker to the fifth wire termination location of the patch panel, to conduct power from the utility power source to the first panel section;
wherein the patch panel is configured to connect an L1 phase wire termination of the second circuit breaker to a seventh wire termination location of the patch panel and to connect an L2 wire termination of the second circuit breaker to an eighth wire termination location of the patch panel;
wherein the patch panel is configured to connect the seventh wire termination location to a ninth wire termination location and to connect the eighth wire termination location to a tenth wire termination location;
wherein the patch panel is configured to conduct power from the utility power source to the second panel section, by a first shorting wire between the fourth wire termination location and the ninth wire termination location of the patch panel, and by a second shorting wire between the sixth wire termination location and the tenth wire termination location of the patch panel, to connect each panel section to normal utility power, but without solar power back-up when there is a utility outage.

4. The apparatus of claim 3 , wherein the patch panel is configured to enable an installer to selectively connect the second panel section to the utility power via first and second relay switches of a relay in a microgrid interconnection device when the second panel section is presently at least partially powered by back-up photovoltaic power, by enabling the installer to selectively remove the first and second shorting wires from the patch panel and enable the installer to connect a first relay switch between the fourth wire termination location and the ninth wire termination location of the patch panel, and by enabling the installer to selectively connect a second relay between the sixth wire termination location and the tenth wire termination location of the patch panel, for partial power back-up of the split-bus panel by powering the first panel section only with utility power and by powering the second panel section with utility power that is backed up with photovoltaic power when there is a utility outage.

5. The apparatus of claim 4 , wherein the first and second relay switches in the microgrid interconnection device are coupled to the utility power source and configured to be closed and conduct utility power from the utility power source when there is no utility power outage and to be open when there is a utility power outage.

6. The apparatus of claim 4 , wherein the patch panel is configured to connect an eleventh wire termination location of the patch panel to the ninth wire termination location and to connect a twelfth wire termination location of the patch panel to the tenth wire termination location;
wherein the patch panel is conf

Assignees

• Schneider Electric Usa Inc

Inventors

• Phillips Timothy

Classifications

• Y02P80/20

  using renewable energy · CPC title

• Y02E70/30

  Systems combining energy storage with energy generation of non-fossil origin · CPC title

• Y02E10/56

  Power conversion systems, e.g. maximum power point trackers · CPC title

• Y02B10/70

  Hybrid systems, e.g. uninterruptible or back-up power supplies integrating renewable energies · CPC title

• H02S40/34

  comprising specially adapted electrical connection means to be structurally associated with the PV module, e.g. junction boxes · CPC title