Method for controlling air-conditioning compressor, compressor and motor vehicle

Patent metadata

Field	Value
Publication number	US-11333210-B1
Application number	US-202117147494-A
Country	US
Kind code	B1
Filing date	Jan 13, 2021
Priority date	Jan 13, 2021
Publication date	May 17, 2022
Grant date	May 17, 2022

Abstract

An electromagnetic clutch (1) of an air conditioning compressor (2), in particular for a motor vehicle (11), transmits a torque to a drive shaft (3) of the compressor (2) depending on an electric current (I) being fed to clutch coils (4) of the electromagnetic clutch (1) to generate an electromagnetic clutch force. According to a control method (10), a slippage of the electromagnetic clutch (1) is determined by a difference between the rpms of the electromagnetic clutch (1) and of the drive shaft (3), and is monitored by a slippage sensor (5). The electric current (I) and the resulting clutch force are adjusted dependent on slippage by a pulse width modulation controller (6) of the compressor (2). The pulse width modulation controller (6) is electrically connected to the clutch coils (4) and modulates a pulse width of the electric current (I) fed to the clutch coils (4).

First claim

The invention claimed is:

1. A method ( 10 ) for controlling an electromagnetic clutch ( 1 ) of an air conditioning compressor ( 2 ) for a motor vehicle ( 11 ), the electromagnetic clutch transmitting a torque to a drive shaft ( 3 ) of the compressor ( 2 ) depending on an electric current (I) being fed to clutch coils ( 4 ) of the electromagnetic clutch ( 1 ) as to generate an electromagnetic clutch force, the method comprising the following steps:
determining and monitoring a presence of slippage of the electromagnetic clutch ( 1 ) by a difference between rpms of the electromagnetic clutch ( 1 ) and rpms of the drive shaft ( 3 ) via a slippage sensor ( 5 ), and
adjusting the electric current (I) fed to the clutch coils ( 4 ) to adjust a clutch force, dependent on the slippage via a pulse width modulation controller ( 6 ) of the compressor ( 2 ), the pulse width modulation controller ( 6 ) being electrically connected to the clutch coils ( 4 ) and modulating a pulse width of the electric current (I) being fed to the clutch coils ( 4 ).

2. The method ( 10 ) according to claim 1 ,
wherein the slippage sensor ( 5 ) and the pulse width modulation controller ( 6 ) and the clutch coils ( 4 ) are connected to one another in a feedback loop manner.

3. The method ( 10 ) according to claim 1 , further comprising the steps of:
generating, via the slippage sensor ( 5 ), a pulsed signal encoding a present rpm-value of the compressor drive shaft ( 3 ),
supplying the pulsed signal to the pulse width modulation controller ( 6 ),
modulating, via the pulse width modulation controller ( 6 ), the pulse width of the electric current (I) fed to the clutch coils ( 4 ) as a function of the pulsed signal.

4. The method ( 10 ) according to claim 1 , further comprising the step of:
reducing a value of the electric current (I) fed to the clutch coils ( 4 ) until a slippage of the electromagnetic clutch ( 1 ) is detected.

5. The method ( 10 ) according to claim 1 ,
wherein the rpms of the electromagnetic clutch ( 1 ) are monitored by a separate sensing device.

6. The method ( 10 ) according to claim 1 ,
wherein the slippage sensor ( 5 ) is non-intrusive and detects the clutch magnetic field through a compressor hub counterweight.

7. The method ( 10 ) according to claim 1 ,
wherein the rpms of the electromagnetic clutch ( 1 ) are proportional to rpms of an output shaft of an external power device ( 12 ).

8. The method ( 10 ) according to claim 1 , further comprising the following steps:
in response to a request for an activation of an air conditioning operation, initially holding the electromagnetic clutch force on a preset maximum clutch force value for a predetermined period of time, and
subsequently adjusting the electric current (I) fed to the clutch coils ( 4 ).

9. The method ( 10 ) according to claim 1 ,
wherein, upon determination that a slippage of the electromagnetic clutch ( 1 ) is present, a present value of the electric current (I) at the clutch coils ( 4 ) is compared to a predetermined maximum current value,
when the present value of the electric current (I) at the clutch coils ( 4 ) is determined to be below the maximum current value, the value of the electric current (I) fed to the clutch coils ( 4 ) is increased, and
when the present value of the electric current (I) at the clutch coils ( 4 ) is determined to be at or above the maximum current value, the value of the electric current (I) fed to the clutch coils ( 4 ) is reduced.

10. The method ( 10 ) according to claim 1 ,
wherein in case no slippage of the electromagnetic clutch ( 1 ) is detected, the present value of the electric current (I) at the clutch coils ( 4 ) is compared to a predetermined minimum current value,
when the present value of the electric current (I) at the clutch coils ( 4 ) is determined to be above the minimum current value, the value of the electric current (I) fed to the clutch coils ( 4 ) is reduced to the minimum current value,
when the present value of the electric current (I) at the clutch coils ( 4 ) is determined to be at or below the minimum current value, the value of the electric current (I) fed to the clutch coils ( 4 ) is held at or increased to the minimum current value.

11. The method ( 10 ) according to claim 1 , comprising the step of:
switching the electromagnetic clutch ( 1 ) into a slippage state by reducing the electromagnetic clutch force sufficiently to deactivate the compressor ( 2 ), upon a request by either a user or a superordinate system for a deactivation of an air conditioning operation.

12. The method ( 10 ) according to claim 1 ,
wherein the method ( 10 ) is operated repeatedly, unless the electromagnetic clutch ( 1 ) is purposely switched into a slippage state.

13. The method ( 10 ) according to claim 1 ,
wherein the electric current (I) fed to the clutch coils ( 4 ) is adjusted by the pulse width modulation controller ( 6 ) only when the detected slippage differs from a predetermined target slippage value by more than a predetermined threshold slippage deviation.

14. The method ( 10 ) according to claim 13 ,
wherein the threshold slippage deviation is predetermined as an preset absolute difference between the rpms of the drive shaft ( 3 ) and the electromagnetic clutch ( 1 ) or as a preset ratio of the rpms of the drive shaft ( 3 ) to the rpms the electromagnetic clutch ( 1 ).

15. An air conditioning compressor ( 2 ) for a motor vehicle ( 11 ), comprising:
an electromagnetic clutch ( 1 ) configured to transmit a torque to a drive shaft ( 3 ) of the compressor ( 2 ) depending on an electric current (I) being fed to clutch coils ( 4 ) of the electromagnetic clutch ( 1 ) as to generate an electromagnetic clutch force,
a slippage sensor ( 5 ) configured to monitor a slippage of the electromagnetic clutch ( 1 ), the slippage being determined by a difference between rpms of the electromagnetic clutch ( 1 ) and rpms of the drive shaft ( 3 ), and
a pulse modulation controller ( 6 ), which is electrically attached to the clutch coils ( 4 ) and which is configured to modulate a pulse width of the electric current (I) being fed to the clutch coils ( 4 ).

16. A motor vehicle ( 11 ) comprising
an air conditioning system with an air conditioning compressor ( 2 ) according to claim 15 , and
an external power device ( 12 ) incorporating at least one of an electric motor and a combustion engine for propelling the motor vehicle ( 11 ), the external power device ( 12 ) driving the electromagnetic clutch ( 1 ) of the compressor ( 2 ).

Assignees

• Mahle Int Gmbh

Inventors

• Gutierrez Ernesto Jose
• Bradley William R
• Bottom Richard

Classifications

• B60H1/3208 Primary

  Vehicle drive related control of the compressor drive means, e.g. for fuel saving purposes · CPC title

• F16D2500/7109

  Pulsed signal; Generating or processing pulsed signals; PWM, width modulation, frequency or amplitude modulation · CPC title

• F16D2500/70689

  using maximum or minimum values · CPC title

• F16D2500/7061

  Feed-back · CPC title

• F16D2500/70418

  Current · CPC title