Washing machine appliances and methods of using detected motion to limit bearing forces

Patent metadata

Field	Value
Publication number	US-11332867-B2
Application number	US-201916267860-A
Country	US
Kind code	B2
Filing date	Feb 5, 2019
Priority date	Feb 5, 2019
Publication date	May 17, 2022
Grant date	May 17, 2022

Abstract

A washing machine appliance includes a wash basket rotatably mounted within a wash tub and supported by a front bearing and a rear bearing. A method of operating the washing machine appliance includes rotating the wash basket within the wash tub at a basket speed and obtaining first and second displacement amplitudes of the wash tub. Bearing forces at the front and rear bearings are obtained based on the basket speed and the displacement amplitudes. The determined bearing force at the front bearing is compared to a front limit. The determined bearing force at the rear bearing is compared to a rear limit. If the determined bearing force value at either of the front bearing or the rear bearing is greater than or equal to the respective limit, an operating parameter of the washing machine appliance is adjusted to limit bearing forces resulting from out-of-balance loads.

First claim

What is claimed is:

1. A method of operating a washing machine appliance, the washing machine appliance having a wash tub, a wash basket rotatably mounted within the wash tub by a drive shaft, and a front bearing and a rear bearing for supporting the drive shaft, the method comprising:
rotating the wash basket within the wash tub at a basket speed;
measuring a first displacement amplitude of the wash tub with a measurement device comprising an accelerometer and a gyroscope;
measuring a second displacement amplitude of the wash tub with the measurement device;
determining a bearing force at the front bearing based on the basket speed, the first displacement amplitude, and the second displacement amplitude;
determining a bearing force at the rear bearing based on the basket speed, the first displacement amplitude, and the second displacement amplitude;
comparing the bearing force at the front bearing to a predetermined front limit;
comparing the bearing force at the rear bearing to a predetermined rear limit; and
decreasing the basket speed of the wash basket when the bearing force at the front bearing is greater than or equal to the front limit or the bearing force at the rear bearing is greater than or equal to the rear limit.

2. The method of claim 1 , wherein the step of measuring the first displacement amplitude comprises measuring a linear displacement amplitude and the step of measuring the second displacement amplitude comprises measuring an angular displacement amplitude.

3. The method of claim 1 , wherein one of the first displacement amplitude and the second displacement amplitude is an angular displacement amplitude and the bearing force at the rear bearing is determined based on the moment of inertia of the tub and the angular displacement amplitude.

4. The method of claim 1 , wherein one of the first displacement amplitude and the second displacement amplitude is an angular displacement amplitude and the bearing force at the front bearing is determined based on the moment of inertia of the tub and the angular displacement amplitude.

5. The method of claim 1 , wherein the bearing force at the rear bearing is determined based on a moment about the front bearing.

6. The method of claim 5 , wherein one of the first displacement amplitude and the second displacement amplitude is a linear displacement amplitude and the moment about the front bearing is calculated based on the linear displacement amplitude, the mass of the wash tub, and a moment arm extending from the front bearing to the center of mass of the tub.

7. The method of claim 1 , wherein the bearing force at the front bearing is determined based on a moment about the front bearing.

8. The method of claim 7 , wherein one of the first displacement amplitude and the second displacement amplitude is a linear displacement amplitude and the moment about the front bearing is calculated based on the linear displacement amplitude, the mass of the wash tub, and a moment arm extending from the front bearing to the center of mass of the tub.

9. A washing machine appliance comprising:
a cabinet;
a wash tub positioned within the cabinet;
a measurement device operably coupled to the wash tub, the measurement device comprising an accelerometer and a gyroscope;
a wash basket rotatably mounted within the wash tub by a drive shaft supported by a front bearing and a rear bearing;
a drive assembly in mechanical communication with the wash basket for rotating the wash basket; and
a controller communicatively coupled to the drive assembly and the measurement device, the controller configured for:
rotating the wash basket within the wash tub at a basket speed;
obtaining a first displacement amplitude of the wash tub from the measurement device;
obtaining a second displacement amplitude of the wash tub from the measurement device;
determining a bearing force at the front bearing based on the basket speed, the first displacement amplitude, and the second displacement amplitude;
determining a bearing force at the rear bearing based on the basket speed, the first displacement amplitude, and the second displacement amplitude;
comparing the bearing force at the front bearing to a predetermined front limit;
comparing the bearing force at the rear bearing to a predetermined rear limit; and
decreasing the basket speed of the wash basket when the bearing force at the front bearing is greater than or equal to the front limit or the bearing force at the rear bearing is greater than or equal to the rear limit.

10. The washing machine appliance of claim 9 , wherein the first displacement amplitude is a linear displacement amplitude and the second displacement amplitude is an angular displacement amplitude.

11. The washing machine appliance of claim 9 , wherein one of the first displacement amplitude and the second displacement amplitude is an angular displacement amplitude and the bearing force at the rear bearing is determined based on the moment of inertia of the tub and the angular displacement amplitude.

12. The washing machine appliance of claim 9 , wherein one of the first displacement amplitude and the second displacement amplitude is an angular displacement amplitude and the bearing force at the front bearing is determined based on the moment of inertia of the tub and the angular displacement amplitude.

13. The washing machine appliance of claim 9 , wherein the bearing force at the rear bearing is determined based on a moment about the front bearing.

14. The washing machine appliance of claim 13 , wherein one of the first displacement amplitude and the second displacement amplitude is a linear displacement amplitude and the moment about the front bearing is calculated based on the linear displacement amplitude, the mass of the wash tub, and a moment arm extending from the front bearing to the center of mass of the tub.

15. The washing machine appliance of claim 9 , wherein the bearing force at the front bearing is determined based on a moment about the front bearing.

16. The washing machine appliance of claim 15 , wherein one of the first displacement amplitude and the second displacement amplitude is a linear displacement amplitude and the moment about the front bearing is calculated based on the linear displacement amplitude, the mass of the wash tub, and a moment arm extending from the front bearing to the center of mass of the tub.

Assignees

• Haier Us Appliance Solutions Inc

Inventors

• Davis Paul Owen

Classifications

• D06F33/48

  Preventing or reducing imbalance or noise · CPC title

• F16C2233/00

  Monitoring condition, e.g. temperature, load, vibration · CPC title

• D06F23/025

  with a rotatable imperforate tub · CPC title

• D06F2103/26

  Imbalance; Noise level · CPC title

• D06F37/304

  Arrangements or adaptations of electric motors · CPC title