Steel with high hardness and excellent toughness
US-2020165710-A1 · May 28, 2020 · US
US11332817B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-11332817-B2 |
| Application number | US-201917046064-A |
| Country | US |
| Kind code | B2 |
| Filing date | May 10, 2019 |
| Priority date | Jun 18, 2018 |
| Publication date | May 17, 2022 |
| Grant date | May 17, 2022 |
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A machine component includes a core made up of a steel for machine structural use, and a medium carbon-containing layer and a high carbon-containing layer formed of the steel for machine structural use, the medium carbon-containing layer covering the core, the high carbon-containing layer covering the medium carbon-containing layer and having a carbon concentration of 0.8-1.5%. The high carbon-containing layer is made up of a martensitic structure having carbides dispersed therein and a residual austenitic structure, wherein spheroidized carbides with an aspect ratio of 1.5 or less constitute 90% or more of a total number of the carbides, and the number of spheroidized carbides on prior austenite grain boundaries is 40% or less of the total number of the carbides.
Opening claim text (preview).
The invention claimed is: 1. A machine component comprising: a core made up of a steel for machine structural use; and a medium carbon-containing layer and a high carbon-containing layer formed of the steel for machine structural use, the medium carbon-containing layer covering the core, the high carbon-containing layer covering the medium carbon-containing layer and having a carbon concentration of 0.8-1.5%; the steel for machine structural use containing, in mass %, 0.13-0.30% C, 0.15-0.80% Si, 0.20-0.90% Mn, 0.90-2.00% Cr, 0.020-0.050% Al, and 0.002-0.025% N, also containing, as impurities, 0.030% or less P and 0.030% or less S, further optionally containing, as a first group of selective optional components, one or more selected from among 0.10-2.00% Ni, 0.05-0.50% Mo, 0.01-0.10% Nb, and 0.01-0.20% V, and optionally containing, as a second group of optional components in addition to or in place of the first group of selective optional components, 0.01-0.05% Ti and 0.0010-0.0050% B, with the balance consisting of Fe and unavoidable impurities, the high carbon-containing layer being made up of a martensitic structure having carbides dispersed therein and a residual austenitic structure, spheroidized carbides with an aspect ratio of 1.5 or less constituting 90% or more of a total number of the carbides, the number of spheroidized carbides on prior austenite grain boundaries being 40% or less of the total number of the carbides. 2. The machine component according to claim 1 , wherein 90% or more of the spheroidized carbides on the prior austenite grain boundaries have a particle size of 1 μm or less. 3. The machine component according to claim 1 , wherein the prior austenite grain boundaries provide a grain size of 15 μm or less. 4. The machine component according to claim 1 , wherein the high carbon-containing layer is formed at least from a surface to 0.3 mm in depth of the machine component. 5. The machine component according to claim 2 , wherein the prior austenite grain boundaries provide a grain size of 15 μm or less.
for gear wheels, worm wheels, or the like · CPC title
Containing 0.01-1.7% carbon [i.e., steel] · CPC title
Transition metal-base component · CPC title
Pretreatment of the material to be coated (C23C8/04 takes precedence) · CPC title
with titanium or zirconium · CPC title
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