Methods for manufacturing printed textiles
US-2017218565-A1 · Aug 3, 2017 · US
US11332633B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-11332633-B2 |
| Application number | US-201816769967-A |
| Country | US |
| Kind code | B2 |
| Filing date | Apr 16, 2018 |
| Priority date | Apr 16, 2018 |
| Publication date | May 17, 2022 |
| Grant date | May 17, 2022 |
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A method of textile printing can include ejecting an ink composition onto a fabric substrate and ejecting a blocked polyisocyanate crosslinker onto the fabric substrate. The ink composition can include from 60 wt % to 90 wt % water, from 5 wt % to 30 wt % organic co-solvent, from 1 wt % to 6 wt % pigment, and from 2 wt % to 10 wt % dispersed polymer binder. The method can also include crosslinking the dispersed polymer binder with a deblocked polyisocyanate crosslinker on the fabric substrate.
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What is claimed is: 1. A method of textile printing, comprising: ejecting an ink composition onto a fabric substrate, the ink composition comprising from 60 wt % to 90 wt % water, from 5 wt % to 30 wt % organic co-solvent, from 1 wt% to 6 wt % pigment, and from 2 wt % to 10 wt % dispersed polymer binder, wherein the ink composition does not include a blocked polyisocyanate crosslinker; ejecting a crosslinker composition that is separate from the ink composition, wherein the crosslinker composition comprises a blocked polyisocyanate crosslinker, onto the fabric substrate; deblocking the blocked polyisocyanate: crosslinker; and crosslinking the dispersed polymer binder with the deblocked polyisocyanate crosslinker on the fabric substrate. 2. The method of textile printing of claim 1 , wherein the crosslinker composition is ejected onto the fabric substrate in an amount such that the weight ratio of the blocked polyisocyanate crosslinker ejected onto the fabric substrate to dispersed polymer binder ejected onto the fabric substrate is from 1:100 to 1:12. 3. The method of textile printing of claim 1 , wherein the crosslinker composition comprises from 70 wt % to 94.5 water, from 5 wt % to 25 wt % organic co-solvent, and from 0.5 wt % to 10 wt % blocked polyisocyanate crosslinker. 4. The method of textile printing of claim 1 , wherein the deblocked polyisocyanate crosslinker is generated by applying heat to the blocked polyisocyanate crosslinker on the fabric substrate. 5. The method of textile printing of claim 1 , wherein the blocked polyisocyanate crosslinker includes a blocked polyisocyanate trimer. 6. The method of textile printing of claim 5 , wherein the blocked polyisocyanate trimer has the structure: (NCO) 3 R 3 (NHCO) 3 (BL) 3-X (DL) X where R is independently includes a C2 to C10 branched or straight-chained alkyl, C6 to C20 alicyclic, C6 to C20 aromatic, or a combination thereof; and BL includes a phenol blocking group, a lactam blocking group, an oxime blocking group, a pyrazole blocking group, or a combination thereof; x is from greater than 0 to 1; and UL includes a hydrophilic dispersing group. 7. The method of textile printing of claim 6 , wherein R is C4 to C8 alkyl and BL is a dimethyl pyrazole. 8. The method of textile printing of claim 1 , wherein the dispersed polymer binder has an average particle size from 20 nm to 500 nm, and includes an acrylic latex polymer, a styrene acrylic latex polymer, a polyester-polyurethane polymer, or a mixture thereof. 9. A textile printing system, comprising: a fabric substrate; and an ink composition, comprising: from 1 wt % to 6 wt % pigment, and from 2 wt % to 24 wt % dispersed polymer binder, wherein the ink composition does not include a blocked polyisocyanate crosslinker; and a crosslinker composition, comprising: from 70 wt % to 94.5 water, from 5 wt % to 25 wt % organic co-solvent, and from 0.5 wt % to 10 wt % blocked polyisocyanate crosslinker. 10. The textile printing system of claim 9 , wherein the blocked polyisocyanate crosslinker includes a blocked polyisocyanate trimer. 11. The textile printing system of claim 10 , wherein the blocked polyisocyanate trimer has the structure: (NCO) 3 R 3 (NHCO) 3 (BL) 3-X (DL) X where R is independently includes a C2 to C10 branched or straight-chained alkyl, C6 to C20 alicyclic, C6 to C20 aromatic, or a combination thereof; and BL includes a phenol blocking group, a lactam blocking group, an oxime blocking group, a pyrazole blocking group, or a combination thereof; x is from greater than 0 to 1; and DL includes a hydrophilic dispersing group. 12. The textile printing system of claim 11 , wherein R is C4 to C8 alkyl and BL is a dimethyl pyrazole. 13. The textile printing system of claim 9 , wherein the blocked polyisocyanate crosslinker is present in the crosslinker composition at from 1.5 wt % to 4 wt %. 14. The textile printing system of claim 9 , wherein the dispersed polymer binder has an average particle size from 20 nm to 500 nm, and includes an acrylic latex polymer, a styrene acrylic latex polymer, a polyester-polyurethane polymer, or a mixture thereof. 15. The method of textile printing of claim 1 , wherein the crosslinker composition is colorless. 16. The method of textile printing of claim 1 , wherein the crosslinker composition does not include a polymer binder. 17. The textile printing system of claim 9 , wherein the crosslinker composition is colorless. 18. The textile printing system of claim 9 , wherein the crosslinker composition does not include a polymer binder.
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