Apparatus and method of manufacturing tow prepreg

Patent metadata

Field	Value
Publication number	US-11331691-B2
Application number	US-201715809561-A
Country	US
Kind code	B2
Filing date	Nov 10, 2017
Priority date	Apr 13, 2017
Publication date	May 17, 2022
Grant date	May 17, 2022

Abstract

An apparatus for manufacturing tow prepreg includes: a spreading roller which adjusts an incident angle of supplied fiber; and two or more coating rollers including a first roller and a second roller which rotate while having a gap between the first roller and the second roller, in which the fiber supplied from the spreading roller passes through the gap between the first roller and the second roller to be coated with resin. The incident angle of the fiber supplied for immersing the resin is adjusted to adjust tension applied to the fiber supplied to a coating roller, such that the quantity of the resin of the tow prepreg can be controlled more precisely.

First claim

What is claimed is:

1. An apparatus for manufacturing tow prepreg, the apparatus comprising:
a spreading roller which adjusts an incident angle of supplied fiber so as to adjust tension applied to the fiber, wherein a quantity of a resin impregnated is adjusted according to the tension applied to the fiber;
two or more coating rollers including a first roller and a second roller which rotate while having a first gap between the first roller and the second roller;
a transfer device which transfers the spreading roller; and
a controller which adjusts a position of the spreading roller by controlling the transfer device,
wherein the fiber supplied from the spreading roller passes through the first gap between the first roller and the second roller to be coated with the resin,
the two or more coating rollers further include a third roller having a second gap between the second roller and the third roller, through which the fiber passes,
the controller is configured to determine the incident angle of the fiber and the first gap by one or more data tables showing relationships between the incident angle of the fiber, the quantity of the resin, and the first gap between the first roller and the second roller, and
the first gap is larger than the second gap.

2. The apparatus of claim 1 , wherein the spreading roller is formed to be shiftable such that the position of the spreading roller is changed.

3. The apparatus of claim 2 , wherein the spreading roller is shiftable between a first position, at which the fiber is vertically supplied to the first gap between the first roller and the second roller, and a second position, at which a predetermined maximum incident angle is formed, and is fixed at a shifted position.

4. The apparatus of claim 1 , wherein the spreading roller adjusts the incident angle of the fiber from 0° to 30°.

5. The apparatus of claim 1 , wherein the first roller and the second roller are formed of different materials, and either the first roller or the second roller has a surface formed of an elastic material.

6. The apparatus of claim 5 , wherein either the first roller or the second roller, other than the roller having a surface formed of the elastic material, has a surface formed of a non-elastic material.

7. The apparatus of claim 5 ,
wherein the third roller has a surface formed of a same material as a material of the surface of the first roller.

8. The apparatus of claim 7 , wherein the material of the surfaces of the first roller and the third roller is rubber, and the material of the surface of the second roller is metal.

9. The apparatus of claim 7 , wherein the material of the surfaces of the first roller and the third roller is metal, and the material of the surface of the second roller is rubber.

10. The apparatus of claim 1 , further comprising:
a krill around which the fiber is wound such that the fiber is supplied to the spreading roller; and
a guide roller which is installed between the krill and the spreading roller to guide supply of the fiber.

11. The apparatus of claim 1 , further comprising:
a heater which heats the fiber passing through the two or more coating rollers;
a cooling roller which cools the fiber passing through the heater; and
a winder which winds the fiber passing through the cooling roller.

12. The apparatus of claim 1 , wherein a vertical position of the spreading roller is maintained when the spreading roller is shifted by the transfer device.

Assignees

• Hyundai Motor Co Ltd
• Kia Motors Corp

Inventors

• Chung Jae Han
• Park Yong Min
• Park No Hyun
• Jeong Yean Jung

Classifications

• B05C1/086

  a pool of coating material being formed between a roller, e.g. a dosing roller and an element cooperating therewith · CPC title

• B29C70/38 Primary

  Automated lay-up, e.g. using robots, laying filaments according to predetermined patterns {(application heads for tyres B29D30/28)} · CPC title

• B29C70/54

  Component parts, details or accessories; Auxiliary operations {, e.g. feeding or storage of prepregs or SMC after impregnation or during ageing} · CPC title

• B29B15/122 Primary

  with a matrix in liquid form, e.g. as melt, solution or latex · CPC title

• B29C70/504 Primary

  using rollers or pressure bands (for corrugating B29C53/22) · CPC title