Modular tulip assembly

Patent metadata

Field	Value
Publication number	US-11331124-B2
Application number	US-201916663175-A
Country	US
Kind code	B2
Filing date	Oct 24, 2019
Priority date	Oct 4, 2016
Publication date	May 17, 2022
Grant date	May 17, 2022

Abstract

A modular tulip assembly has a rod receiving tulip and a saddle. The saddle is interlockingly held inside a distal portion of the tulip. The saddle has an external locking groove or recess. The tulip has a locking projection. The locking projection is positioned into the external locking groove or recess and holds the saddle in a pre-loaded unlocked state ready to be pushed onto a head of an implanted bone screw. Upon receiving the head of the bone screw, the saddle can be moved distally relative to the tulip to a locked state by moving the locking groove or recess distally past the locking projection to where the proximal end of the saddle is past abutting the locking projection.

First claim

What is claimed is:

1. A method of assembling a tulip assembly comprising the steps of:
providing a tulip with a locking projection;
positioning a saddle with a concave locking surface onto the locking projection in an unlocked state to receive a head of a bone screw;
placing the tulip with saddle onto the head of the bone screw threaded into bone; and
moving the saddle to a locked state by moving the concave locking surface past the locking projection by engaging internal threads of the saddle with a threaded end of a tool and rotating the tool to axially move the saddle from the unlocked state to the locked state on the head of the bone screw.

2. The method of assembling a tulip assembly of claim 1 further comprising the step of:
moving the saddle from the locked state to the unlocked state by engaging internal threads of the saddle with the threaded end of the tool and rotating the tool to axially move the saddle proximally relative to the tulip.

3. The method of assembling a tulip assembly of claim 2 , wherein the tool provides a force between the tulip and the saddle, without pulling or loosening the bone screw.

4. The method of assembling a tulip assembly of claim 2 , wherein the tool abuts a proximal end of the tulip.

5. The method of assembling a tulip assembly of claim 2 , wherein an outer shoulder of the tool abuts a proximal end of the tulip.

6. The method of assembling a tulip assembly of claim 2 , wherein the tool provides a force between the tulip and the saddle, without providing lifting or pulling forces against the bone screw threaded into bone.

7. The method of assembling a tulip assembly of claim 1 further comprising the step of:
moving the saddle from the locked state to the unlocked state by rotating the tool.

8. A method of assembling a tulip assembly comprising the steps of:
providing a tulip with a locking projection;
positioning a saddle inside the tulip, wherein the saddle has a locking groove or recess;
affixing the locking groove or recess to the locking projection to position the saddle in an unlocked state to receive a head of a bone screw;
placing the tulip with saddle onto the head of the bone screw threaded into bone; and
moving the saddle to a locked state on the head of the bone screw by moving the locking groove or recess past the locking projection by engaging internal threads of the saddle with a threaded end of a tool and rotating the tool to axially move the saddle from the unlocked state to the locked state on the head of the bone screw.

9. A method of assembling a tulip assembly of claim 8 further comprising the step of:
moving the saddle from the locked state to the unlocked state by rotating the tool.

10. A method of assembling a tulip assembly of claim 9 , wherein the tool abuts a proximal end of the tulip.

11. A method of assembling a tulip assembly of claim 9 , wherein an outer shoulder of the tool abuts a proximal end of the tulip.

12. A method of assembling a tulip assembly of claim 9 , wherein the tool provides a force between the tulip and the saddle, without providing lifting or pulling forces against the bone screw threaded into bone.

13. The method of assembling a tulip assembly of claim 9 , wherein the tool provides a force between the tulip and the saddle, without pulling or loosening the bone screw.

14. A method of assembling a tulip assembly comprising the steps of:
providing a tulip with a locking projection;
positioning a saddle inside the tulip, wherein the saddle has a locking groove or recess;
affixing the locking groove or recess to the locking projection to position the saddle in an unlocked state to receive a head of a bone screw;
placing the tulip with saddle onto the head of the bone screw threaded into bone;
engaging internal threads of the saddle with a threaded end of a tool; and
moving the saddle to a locked state on the head of the bone screw by moving the locking groove or recess past the locking projection by rotating the tool.

15. A method of assembling a tulip assembly of claim 14 further comprising the step of:
moving the saddle from the locked state to the unlocked state by rotating the tool.

16. A method of assembling a tulip assembly of claim 15 , wherein the tool abuts a proximal end of the tulip.

17. A method of assembling a tulip assembly of claim 15 , wherein an outer shoulder of the tool abuts a proximal end of the tulip.

18. A method of assembling a tulip assembly of claim 15 , wherein the tool provides a force between the tulip and the saddle, without providing lifting or pulling forces against the bone screw threaded into bone.

19. The method of assembling a tulip assembly of claim 15 , wherein the tool provides a force between the tulip and the saddle, without pulling or loosening the bone screw.

Assignees

• Spinal Elements Inc
• Spiral Elements Inc

Inventors

• Toon Geoffrey
• Cain David
• Gunn Joshua

Classifications

• A61B17/7035 Primary

  Screws or hooks, wherein a rod-clamping part and a bone-anchoring part can pivot relative to each other · CPC title

• A61B17/863

  with thread interrupted or changing its form along shank, other than constant taper · CPC title

• A61B17/7037 Primary

  wherein pivoting is blocked when the rod is clamped · CPC title

• A61B17/8605

  Heads, i.e. proximal ends projecting from bone · CPC title