Rotating electric machine

Patent metadata

Field	Value
Publication number	US-11329525-B2
Application number	US-201716614389-A
Country	US
Kind code	B2
Filing date	Jul 19, 2017
Priority date	Jul 19, 2017
Publication date	May 10, 2022
Grant date	May 10, 2022

Abstract

Provided is a rotating electric machine, including: a stator including: an annular core back; and a plurality of teeth projecting in a radial direction from the core back and being arranged in a circumferential direction, the plurality of teeth having slots each formed between the plurality of teeth adjacent to each other in the circumferential direction; and a rotor including: an annular rotor core which is arranged coaxially with the stator through a magnetic gap; and a plurality of magnetic poles arranged on the rotor core in the circumferential direction, wherein the rotor core includes a plurality of segment cores formed by dividing the rotor core in the circumferential direction with at division surfaces, and wherein the number of segments of the rotor core is different from a divisor and a multiple of the greatest common divisor of the number of poles of the rotor and the number of slots.

First claim

The invention claimed is:

1. A rotating electric machine, comprising:
a stator including
an annular core back, and
a plurality of teeth projecting in a radial direction from the core back and being arranged in a circumferential direction, the plurality of teeth having slots each formed between the plurality of teeth adjacent to each other in the circumferential direction; and

a rotor including
an annular rotor core which is arranged coaxially with the stator through a magnetic gap and is rotatable, and
a plurality of magnetic poles arranged on the rotor core in the circumferential direction,

wherein the rotor core includes a plurality of segment cores formed by dividing the rotor core in the circumferential direction at division surfaces,
wherein the number of segments of the rotor core is different from a divisor and a multiple of the greatest common divisor of the number of poles of the rotor and the number of slots,
wherein the plurality of segment cores are coupled to each other through fitting of a dovetail groove and a dovetail pin,
wherein a fitting portion between the dovetail groove and the dovetail pin is located on a side opposite to the magnetic gap on a circle having a diameter that corresponds to an average value of an inner diameter and an outer diameter of the rotor core and having a circle center at an axis center of the rotor core.

2. The rotating electric machine according to claim 1 , wherein the plurality of segment cores are formed into the same shape and are arranged at an equal pitch in the circumferential direction, and the plurality of segment cores each include two or more magnetic poles.

3. The rotating electric machine according to claim 1 ,
wherein the plurality of segment cores are held in abutment against each other at the division surface and are annularly arranged,
wherein at least some of the magnetic poles are magnetic poles each formed of a permanent magnet, and
wherein the division surface is formed in a circumferential region between the permanent magnets being adjacent to each other in the circumferential direction and having the same polarity.

4. The rotating electric machine according to claim 1 ,
wherein the plurality of segment cores are held in abutment against each other at the division surface and are annularly arranged,
wherein the plurality of magnetic poles include:
magnetic poles each formed of a permanent magnet; and
magnetic poles each formed of a soft magnetic body,
wherein the division surface is formed in a circumferential region between the permanent magnets being adjacent to each other in the circumferential direction and having the same polarity.

5. The rotating electric machine according to claim 1 ,
wherein the plurality of segment cores are held in abutment against each other at the division surface and are annularly arranged,
wherein a plurality of permanent magnets are embedded in the rotor core and are arranged in the circumferential direction, and
wherein the plurality of magnetic poles are each formed of two or more permanent magnets which are sequentially arranged in the circumferential direction.

6. The rotating electric machine according to claim 1 ,
wherein the rotor core is formed of an “n” number (“n” is an integer equal to or larger than 2) of segment rotor cores laminated in an axial direction,
wherein the “n” number of segment rotor cores are each formed of a plurality of segment core portions, which are each formed by dividing each of the plurality of segment cores into an “n” number of segments in the axial direction, held in abutment against each other and annularly arranged, and
wherein division positions of at least one group among groups of segment rotor cores adjacent to each other in the axial direction are different from each other in the circumferential direction.

7. The rotating electric machine according to claim 6 , wherein the “n” number of segment rotor cores are laminated so that magnetic poles adjacent to each other in the axial direction have the same polarity.

8. A rotating electric machine, comprising:
a stator including
an annular core back, and
a plurality of teeth projecting in a radial direction from the core back and being arranged in a circumferential direction, the plurality of teeth having slots each formed between the plurality of teeth adjacent to each other in the circumferential direction; and

a rotor including
an annular rotor core which is arranged coaxially with the stator through a magnetic gap and is rotatable, and
a plurality of magnetic poles arranged on the rotor core in the circumferential direction,

wherein the rotor core includes a plurality of segment cores formed by dividing the rotor core in the circumferential direction at division surfaces,
wherein the number of segments of the rotor core is different from a divisor and a multiple of the greatest common divisor of the number of poles of the rotor and the number of slots
wherein the rotor core is formed of an “n” number (“n” is an integer equal to or larger than 2) of annular segment rotor cores laminated in the axial direction,
wherein the “n” number of segment rotor cores are each formed of a plurality of segment core portions, which are each formed by dividing each of the plurality of segment cores into an “n” number of segments in the axial direction, held in abutment against each other and annularly arranged,
wherein the segment core portions adjacent to each other in the circumferential direction are coupled to each other through fitting of a dovetail groove and a dovetail pin, and
wherein orientations of a fitting portion of the dovetail groove and the dovetail pin of at least one group among groups of segment rotor cores adjacent to each other in the axial direction are different from each other.

Assignees

• Mitsubishi Electric Corp

Inventors

• Okazaki Kodai
• Takiguchi Ryuichi
• Yamaguchi Shinichi
• Uchimura Tomoya
• Kashima Shunta
• Umeda Takashi

Classifications

• H02K15/03

  having permanent magnets · CPC title

• H02K1/28

  Means for mounting or fastening rotating magnetic parts on to, or to, the rotor structures · CPC title

• H02K1/14

  Stator cores with salient poles · CPC title

• H02K3/28 Primary

  Layout of windings or of connections between windings (windings for pole-changing H02K17/06, H02K17/14, H02K19/12, H02K19/32) · CPC title

• H02K21/14

  with magnets rotating within the armatures · CPC title