Electrical contact element for a plug connector, plug connector and method for monitoring an electrical current flow

Patent metadata

Field	Value
Publication number	US-11329436-B2
Application number	US-202016925875-A
Country	US
Kind code	B2
Filing date	Jul 10, 2020
Priority date	Jan 18, 2018
Publication date	May 10, 2022
Grant date	May 10, 2022

Abstract

An electrical contact element for a plug connector includes an electrically conductive base body electrically connected to a mating contact element, the base body having a longitudinal axis extending along a plugging direction between the contact element and the mating contact element, and a first temperature probe and a second temperature probe arranged at a pair of different measurement regions of the contact element spaced apart from each other along the longitudinal axis.

First claim

What is claimed is:

1. An electrical contact element, comprising:
an electrically conductive base body having a longitudinal axis extending along a plugging direction; and
a first temperature probe and a second temperature probe arranged at a pair of different measurement regions of the electrical contact element spaced apart from each other along the longitudinal axis, the first temperature probe and the second temperature probe measuring an absolute temperature of the electrical contact element at the pair of different measurement regions, the electrically conductive base body has a smaller thermally conductive cross-sectional area between the measurement regions than in other regions of the electrical contact element.

2. The electrical contact element of claim 1 , wherein the electrical contact element is a contact pin.

3. The electrical contact element of claim 1 , wherein at least one of the first temperature probe and the second temperature probe has a thermocouple.

4. The electrical contact element of claim 1 , further comprising an evaluation circuit connected to the first temperature probe and the second temperature probe, the evaluation circuit calculates an estimated value for a temperature in a monitoring region of the electrical contact element different from the measurement regions.

5. The electrical contact element of claim 1 , further comprising a housing and a contact locking apparatus fixing the electrical contact element to the housing.

6. The electrical contact element of claim 5 , wherein the electrically conductive base body has a circumferential groove between the measurement regions, the contact locking apparatus engages with the circumferential groove.

7. A method for monitoring a temperature during an electrical current flow, comprising:
providing a contact element including an electrically conductive base body having a longitudinal axis extending along a plugging direction;
applying an electric current to the contact element;
at a first time, ascertaining a plurality of first temperature values at a first measurement region and a second measurement region of the contact element spaced apart from each other along the longitudinal axis, the first temperature values are an absolute temperature at the first measurement region and the second measurement region, the electrically conductive base body has a smaller thermally conductive cross-sectional area between the measurement regions than in other regions of the contact element;
calculating a first local temperature gradient from the first temperature values;
at a second time, ascertaining a plurality of second temperature values at the first measurement region and the second measurement region;
calculating a second local temperature gradient from the second temperature values;
calculating a temporal change in the local temperature gradient;
calculating an estimated value for a temperature in a monitoring region of the contact element different from the measurement regions based on the temporal change in the local temperature gradient; and
outputting the estimated value to an evaluation unit.

8. The method of claim 7 , wherein the estimated value is compared to a target value and the electrical current flow is regulated in such a way that the estimated value does not exceed a predetermined deviation from the target value.

9. The method of claim 7 , wherein the estimated value is compared to a threshold value and the electrical current flow is interrupted when the threshold value is exceeded.

10. The method of claim 9 , wherein a warning signal for interrupting or reducing the electrical current flow is generated when the estimated value exceeds the threshold value.

11. The method of claim 9 , wherein the applying, ascertaining, calculating, outputting, and comparing steps are repeated until the estimated value exceeds the threshold value or a connection at the contact element is cut.

12. The method of claim 7 , further comprising detecting an ambient temperature remote from the contact element, the ambient temperature is entered into the calculation of the estimated value.

Assignees

• Te Connectivity Germany Gmbh

Inventors

• Wolf Marco
• Ludwig Michael
• Rieder Martin

Classifications

• H02J7/751

  concerning the insertion or the connection of the batteries · CPC title

• Y02T90/12

  Electric charging stations · CPC title

• G01K1/026

  arrangements for monitoring a plurality of temperatures, e.g. by multiplexing · CPC title

• H01R13/6683 Primary

  with built-in sensor · CPC title

• B60L3/04

  Cutting off the power supply under fault conditions (protective devices and circuit arrangements in general H01H; H02H) · CPC title