Battery module

Patent metadata

Field	Value
Publication number	US-11329322-B2
Application number	US-201916538025-A
Country	US
Kind code	B2
Filing date	Aug 12, 2019
Priority date	Oct 3, 2018
Publication date	May 10, 2022
Grant date	May 10, 2022

Abstract

A battery module is provided whereby loss of productivity can be minimized even when producing multiple exterior body parts for different battery module sizes. The battery module of the disclosure has an exterior body and an all-solid-state battery stack encapsulated in the exterior body. The exterior body has a tubular body and a pair of covers. The tubular body has flanges at both open ends. The flanges at both ends of the tubular body and the outer edge sections of the pair of covers are each joined forming joints, with the exterior body being sealed by the joints. The all-solid-state battery stack has one or multiple constituent unit cells. The direction of stacking of each of the layers of the constituent unit cell is in the axial direction of the tubular body.

First claim

The invention claimed is:

1. A battery module comprising:
an exterior body; and
an all-solid-state battery stack encapsulated in the exterior body,
wherein
the exterior body has a tubular body and a pair of covers,
the tubular body has flanges at both open ends, wherein the flanges extend outward from an exterior surface of the tubular body and in a direction perpendicular to an axial direction of the tubular body,
each of the pair of covers has flanges at outer edge sections,
the flanges at both ends of the tubular body and the flanges at the outer edge sections of the pair of covers are joined together to form joints on an outside of the exterior body, the exterior body being sealed by the joints,
the all-solid-state battery stack has one or multiple constituent unit cells,
each constituent unit cell has a positive electrode collector layer, a positive electrode active material layer, a solid electrolyte layer, a negative electrode active material layer and a negative electrode collector layer, stacked in that order,
wherein a positive electrode collector tab is electrically connected to the positive electrode collector layer inside the exterior body and protrudes outside the exterior body from the joint at a location between one of the pair of covers and the flange of the tubular body, and a negative electrode collector tab is electrically connected to the negative electrode collector layer inside the exterior body and protrudes outside the exterior body from the joint at another location between the one of the pair covers and the flange of the tubular body,
a direction of stacking of each layer forming the constituent unit cell is in the axial direction of the tubular body,
the pair of covers are cup shaped, wherein outer edge sections of the cup shape are formed as the flanges,
bottom parts of the cup shape of the pair of covers are oriented to outer sides of the open ends of the tubular body,
at least one of the pair of covers has lower rigidity than the tubular body, and
the all-solid-state battery stack is longer than the tubular body in the axial direction of the tubular body.

2. The battery module according to claim 1 , wherein a cooling sheet is disposed so that a main flat side is in contact with the exterior surface of the tubular body.

3. The battery module according to claim 2 , wherein the cooling sheet is disposed further toward the center of the tubular body than the joints.

4. The battery module according to claim 2 , wherein a thickness of a region of the cooling sheet in contact with the surface is no greater than a maximum thickness of the joints protruding from the surface.

Assignees

• Toyota Motor Co Ltd

Inventors

• Oguma Yasumasa
• Kawakami Masatsugu

Classifications

• H01M10/482

  for several batteries or cells simultaneously or sequentially · CPC title

• H01M50/167

  by crimping · CPC title

• H01M50/103

  prismatic or rectangular (H01M50/109, H01M50/11 take precedence) · CPC title

• H01M50/531

  Electrode connections inside a battery casing · CPC title

• H01M10/0562

  Solid materials · CPC title