Compound line filter

Patent metadata

Field	Value
Publication number	US-11328864-B2
Application number	US-201716311658-A
Country	US
Kind code	B2
Filing date	Jun 22, 2017
Priority date	Jun 23, 2016
Publication date	May 10, 2022
Grant date	May 10, 2022

Abstract

A compound line filter includes a bobbin, two coils and a magnetic core. The coils are wound on the bobbin in a state of being separated from each other in an axial direction. The magnetic core includes a closed magnetic path part and a secondary magnetic path part. The bobbin is attached to the closed magnetic path part. The secondary magnetic path part extends from the closed magnetic path part in a direction intersecting with the axial direction and is positioned between the coils in the axial direction. The bobbin includes at least one gear, and the gear is positioned between the coils in the axial direction.

First claim

The invention claimed is:

1. A compound line filter comprising a single bobbin, two coils, two partition plates, and a magnetic core,
wherein:
the coils are wound on the single bobbin in a state of being separated from each other in an axial direction;
the magnetic core comprises a closed magnetic path part and a secondary magnetic path part;
the single bobbin is attached to the closed magnetic path part;
the secondary magnetic path part extends from the closed magnetic path part in a direction intersecting with the axial direction and is positioned between the coils in the axial direction;
the single bobbin comprises two gears;
the gears are positioned between the coils in the axial direction;
the closed magnetic path part comprises a winding core part extending in the axial direction and a primary magnetic path part coupling both ends of the winding core part to each other;
the single bobbin is attached to the winding core part;
the secondary magnetic path part is positioned between a portion of the primary magnetic path part and the winding core part in a direction perpendicular to the axial direction;
the partition plates are provided so as to be separated from each other in the axial direction;
the secondary magnetic path part is positioned between the partition plates in the axial direction;
the partition plates are positioned between the coils in the axial direction; and
the gears at least partially overlap with the partition plates when viewed from the direction perpendicular to the axial direction.

2. The compound line filter as recited in claim 1 , wherein the gears and the secondary magnetic path part overlap with each other when viewed along the axial direction.

3. The compound line filter as recited in claim 2 , wherein:
the single bobbin comprises a plurality of flanges to position the coils;
the flanges include two inner flanges positioned inward in the axial direction;
the gears are positioned between the inner flanges in the axial direction;
the secondary magnetic path part is positioned between the gears in the axial direction; and
the gears are opposite to each other when viewed along the axial direction.

4. The compound line filter as recited in claim 1 , wherein:
the magnetic core is formed in a single body; and
the secondary magnetic path part extends from the primary magnetic path part toward the winding core part.

5. The compound line filter as recited in claim 1 , wherein:
the compound line filter further comprises a terminal mount provided with pins to which end portions of windings of the coils are connected; and
the partition plates are portions of the terminal mount.

6. The compound line filter as recited in claim 1 , wherein:
the secondary magnetic path part is positioned between a first portion of the closed magnetic path part and a second portion of the closed magnetic path part;
the first portion is positioned between end portions of the coils;
the secondary magnetic path part protrudes from one of the first portion and the second portion toward the other of the first portion and the second portion, and the other of the first portion and the second portion towards which the secondary magnetic path part protrudes comprises an opposition part;
a clearance is formed between a tip of the secondary magnetic path part and the opposition part to which the tip is opposite; and
a lower limit of a size of the secondary magnetic path part in a first direction perpendicular to a protruding direction in which the secondary magnetic path part protrudes is 0.5 mm.

7. The compound line filter as recited in claim 6 , wherein:
the closed magnetic path part comprises a winding core part;
the secondary magnetic path part extends toward the winding core part;
the single bobbin is attached to the winding core part; and
in a second direction perpendicular to both of the protruding direction and the first direction, a size of the secondary magnetic path part is longer than a size of the winding core part.

8. The compound line filter as recited in claim 7 , wherein:
the closed magnetic path part comprises a primary magnetic path part to couple both ends of the winding core part;
the winding core part comprises the opposition part;
the winding core part extends in the axial direction;
the secondary magnetic path part protrudes from the primary magnetic path part toward the opposition part; and
the protruding direction is a direction intersecting with the axial direction.

9. The compound line filter as recited in claim 6 , wherein a lower limit of a distance between the secondary magnetic path part and the opposition part is 0.1 mm.

10. The compound line filter as recited in claim 6 , wherein provided that an inner measurement or an inner diameter of the closed magnetic path part in the first direction is D mm, an upper limit of the size of the secondary magnetic path part in the first direction is D/2 mm.

11. The compound line filter as recited in claim 6 , wherein an upper limit of a distance between the secondary magnetic path part and the opposition part is 2.0 mm.

Assignees

• Tokin Corp
• Tokin Electronics Xiamen Corp

Inventors

• Huang Jie
• Itaya Michitaka
• Sugawara Kazuya
• Misumi Shota
• Nagayama Yuichirou
• Yamauchi Yukiyasu

Classifications

• H01F3/12 Primary

  Magnetic shunt paths · CPC title

• H01F27/324

  Insulation between coil and core, between different winding sections, around the coil; Other insulation structures · CPC title

• H01F27/06

  Mounting, supporting or suspending transformers, reactors or choke coils {not being of the signal type} · CPC title

• H01F27/30 Primary

  Fastening or clamping coils, windings, or parts thereof together; Fastening or mounting coils or windings on core, casing, or other support · CPC title

• Y02T10/70

  Energy storage systems for electromobility, e.g. batteries · CPC title