Formation and modifications of ceramic nanowires and their use in functional materials

Patent metadata

Field	Value
Publication number	US-11328832-B2
Application number	US-201816005400-A
Country	US
Kind code	B2
Filing date	Jun 11, 2018
Priority date	Feb 16, 2016
Publication date	May 10, 2022
Grant date	May 10, 2022

Abstract

A catalyst-free synthesis method for the formation of a metalorganic compound comprising a desired (first) metal may include, for example, selecting another (second) metal and an organic solvent, with the second metal being selected to (i) be more reactive with respect to the organic solvent than the first metal and (ii) form, upon exposure of the second metal to the organic solvent, a reaction by-product that is more soluble in the organic solvent than the metalorganic compound. An alloy comprising the first metal and the second metal may be first produced (e.g., formed or otherwise obtained) and then treated with the organic solvent in a liquid phase or a vapor phase to form a mixture comprising (i) the reaction by-product comprising the second metal and (ii) the metalorganic compound comprising the first metal. The metalorganic compound may then be separated from the mixture in the form of a solid.

First claim

The invention claimed is:

1. A synthesis method, the method comprising:
treating an alloy comprising a first metal and a second metal with an organic solvent comprising an alcohol in a liquid phase or a vapor phase to form a mixture comprising (i) a reaction by-product comprising the second metal and (ii) a metalorganic compound comprising the first metal; and
separating the metalorganic compound from the mixture while the metalorganic compound is in the form of a solid,
wherein the second metal is more reactive with respect to the organic solvent than the first metal.

2. The method of claim 1 , wherein the second metal has a reactivity with respect to the organic solvent that is at least five times higher than that of the first metal.

3. The method of claim 1 , wherein a solubility of the second metal in the organic solvent is higher than a solubility of the metalorganic compound in the organic solvent.

4. The method of claim 1 , wherein:
the organic solvent is in the form of a liquid; and
the treating is performed at a temperature in the range of about −20° C. to about +200° C.

5. The method of claim 1 , wherein the first metal is selected from the group consisting of Ti, Cr, Fe, Co, Ni, Cu, Zr, Nb, Mo, Ru, Rh, Pd, Ag, Ta, W, Re, Os, Ir, Pt, Al, Zn, Cd, In, Sn, Sb, Bi, P, La, Ce, Ca, Mg, Sr, and Be.

6. The method of claim 5 , wherein the second metal is selected from the group consisting of Li, K, Ca, and Na.

7. The method of claim 1 , wherein the metalorganic compound comprises porous particles.

8. The method of claim 1 , wherein the metalorganic compound comprises elongated particles.

9. The method of claim 8 , wherein the elongated particles exhibit a width in the range of about 2 nm to about 10 microns, a length in the range of about 50 nm to about 50 mm, and a corresponding width-to-length aspect ratio in the range of about 1:4 to about 1:10,000,000.

10. The method of claim 8 , wherein the metalorganic compound is an alkoxide.

11. The method of claim 1 , further comprising:
converting the metalorganic compound to a metal oxide compound in the form of elongated particles.

12. The method of claim 11 , wherein the elongated metal oxide compound particles are porous.

13. The method of claim 11 , wherein the converting is performed at a temperature in the range of about −20° C. to about +1500° C. in an oxygen-containing environment.

14. The method of claim 11 , further comprising:
depositing a coating layer on a surface of the elongated metal oxide compound particles or a precursor thereof.

15. The method of claim 14 , wherein the coating layer is a metal, a polymer, or a ceramic material.

16. The method of claim 14 , wherein the coating layer is deposited via chemical vapor deposition or atomic vapor deposition.

17. The method of claim 1 , further comprising:
forming elongated particles of the metalorganic compound into a membrane or body; and
converting the elongated metalorganic compound particles into elongated metal oxide compound particles to form a porous oxide membrane or body.

18. The method of claim 17 , wherein the converting partially bonds at least some of the elongated metal oxide compound particles to each other.

19. The method of claim 17 , further comprising:
infiltrating the porous oxide membrane or body with a filler material.

20. The method of claim 19 , wherein the filler material is a metal.

21. The method of claim 19 , wherein the filler material is a glass.

22. The method of claim 19 , wherein the filler material is a polymer.

23. The method of claim 17 , further comprising:
integrating the porous oxide membrane or body into an electrochemical energy storage device as a separator.

24. The method of claim 23 , further comprising:
depositing a polymer layer onto a surface of the porous oxide membrane or body.

25. The method of claim 24 , wherein the polymer layer closes pores of the porous oxide membrane or body to prevent ion transport at temperatures above a threshold temperature in the range of about 70° C. to about 130° C.

26. The method of claim 1 , wherein the separating occurs while the metalorganic compound is maintained at a temperature that is less than a melting point of the metalorganic compound.

27. The method of claim 1 , wherein the metalorganic compound is a metalorganic wire.

28. The method of claim 1 , wherein the alcohol comprises methanol, ethanol, propanol, butanol, hexanol, octanol, phenol, ethylene glycol, or any combination thereof.

29. The method of claim 1 , wherein a water content of the organic solvent is less than about 1000 ppm.

Assignees

• Sila Nanotechnologies Inc
• Georgia Tech Res Inst

Inventors

• Yushin Gleb
• Benson James
• LEI Danni
• Berdichevsky Eugene

Classifications

• H01M50/403

  Manufacturing processes of separators, membranes or diaphragms · CPC title

• H01M50/431

  Inorganic material · CPC title

• H01M50/451

  comprising layers of only organic material and layers containing inorganic material · CPC title

• H01M50/411

  Organic material · CPC title

• H01M50/434

  Ceramics · CPC title