Height detection apparatus and coating apparatus equipped with the same

Patent metadata

Field	Value
Publication number	US-11326871-B2
Application number	US-202016998889-A
Country	US
Kind code	B2
Filing date	Aug 20, 2020
Priority date	Nov 12, 2015
Publication date	May 10, 2022
Grant date	May 10, 2022

Abstract

A height detection apparatus successively changes the brightness of white light from a first level to a second level in accordance with a position of a Z stage and captures an image of interference light while moving a two-beam interference objective lens relative to a paste film in an optical axis direction, detects, as a focus position, a position of the Z stage where the intensity of interference light is highest in a period during which the brightness of white light is set to the first or second level, for each pixel of the captured image, and obtains the height of the paste film based on a detection result.

First claim

The invention claimed is:

1. A height detection apparatus configured to detect a height of a target object, comprising:
a light source configured to emit white light;
a two-beam interference objective lens configured to divide white light emitted from the light source into two light beams, apply one of the two light beams to the target object and the other light beam to a reference surface, and cause interference between reflected light from the target object and reflected light from the reference surface to obtain interference light;
an imaging device configured to capture an image of interference light obtained by the two-beam interference objective lens;
a Z stage configured to move the two-beam interference objective lens relative to the target object in an optical axis direction; and
a control device configured to control the light source, the imaging device, and the Z stage to obtain a height of the target object,
the control device being configured to:
successively change brightness of the white light in first to K-th levels in accordance with a position of the Z stage and capture an image of the interference light, while moving the two-beam interference objective lens relative to the target object in the optical axis direction;
detect, as a focus position, a position of the Z stage where intensity of the interference light is highest in a period during which the brightness of the white light is set to a k-th level, for each pixel of the captured image; and
obtain the height of the target object, based on a detection result, where K is an integer equal to or greater than two, and k is any integer from 1to K.

2. The height detection apparatus according to claim 1 , wherein the control device is configured to detect, as a maximum intensity, the intensity of the interference light corresponding to a centroid of an envelope of a curve representing a relation between a position of the Z stage and the intensity of the interference light in a period during which the brightness of the white light is set to the k-th level, and to set the position of the Z stage corresponding to the detected maximum intensity as the focus position.

3. The height detection apparatus according to claim 1 , wherein the control device is configured to set first to K-th process regions corresponding to the first to k-th levels in an image, detect at least one of a vertex or a mean value of the focus position for each process region, and detect the height of the target object based on a detection result.

4. The height detection apparatus according to claim 1 , wherein
the control device is configured to execute:
a first step of generating a first command value array for specifying a position of the Z stage such that the Z stage moves at a constant speed and a second command value array for specifying brightness of the white light such that brightness of the white light successively changes in the first to K-th levels in accordance with a position of the Z stage;
a second step of loading an image captured by the imaging device in a constant cycle while controlling the position of the Z stage and the brightness of the white light based on the first and second command value arrays, and obtaining a number of an image in which luminance of a pixel is highest in a period during which the brightness of the white light is set to the k-th level;
a third step of obtaining an envelope of a curve representing a relation between the position of the Z stage and the intensity of the interference light, for each pixel of an image, using the number of the image and luminance of the loaded image, detecting a number of an image in which the envelope is largest, and detecting, as a focus position, the position of the Z stage obtained by converting the number of the obtained image; and
a fourth step of obtaining the height of the target object based on the focus position obtained for each pixel of the image.

5. The height detection apparatus according to claim 4 , wherein in the second step, a number of an image in which luminance of a pixel is highest in a period during which the brightness of the white light is set to the k-th level is obtained by obtaining a number of an image in which a difference between the luminance of a pixel in an image loaded this time and the luminance of a pixel in an image loaded previously is equal to or greater than a predetermined threshold and is largest in each constant cycle.

6. The height detection apparatus according to claim 4 , wherein in the third step, a number of an image corresponding to a centroid of the envelope is obtained, and the position of the Z stage obtained by converting the obtained number of the image is detected as a focus position.

7. The height detection apparatus according to claim 4 , wherein in the fourth step, the first to K-th process regions corresponding to the first to K-th levels are set in an image, at least one of a vertex or a mean value of the focus position is detected for each process region, and the height of the target object is obtained based on a detection result.

Assignees

• Ntn Toyo Bearing Co Ltd

Inventors

• Ohba Hiroaki

Classifications

• H10P72/0448

  Apparatus for applying a liquid, a resin, an ink or the like · CPC title

• G01B9/0209

  Low-coherence interferometers · CPC title

• B05C1/027

  only at particular parts of the articles (at particular parts of work of indefinite length B05C1/16) · CPC title

• G01B9/02087

  Combining two or more images of the same region · CPC title

• G01B11/0675 Primary

  using interferometry · CPC title