Heat storage matertal

Patent metadata

Field	Value
Publication number	US-11326083-B2
Application number	US-201615566273-A
Country	US
Kind code	B2
Filing date	Apr 7, 2016
Priority date	Apr 13, 2015
Publication date	May 10, 2022
Grant date	May 10, 2022

Abstract

The invention relates to a material including a support consisting of a porous composite material including at least one polymer phase forming a binder based on at least one polymer selected from thermoplastic polymers, elastomers, and elastomer thermoplastics, and at least one filler selected from thermally conductive fillers, the pores of the support consisting of the porous composite material being partially or entirely filled with at least one phase-change material. The invention also relates to a method for producing said material.

First claim

The invention claimed is:

1. A material comprising:
a support made of porous composite material comprising at least (A) one polymer phase forming a binder based on at least one polymer chosen from thermoplastic polymers, elastomers and thermoplastic elastomers, and (B) one or more fillers chosen from thermally conductive fillers,
the pores of the support made of porous composite material being partially or totally filled with at least one phase-change material, wherein the phase-change material is chosen from hydrocarbon-based chains,
wherein the support made of porous composite material has an open porosity and the phase-change material forms a continuous phase in the pores of the support,
and the support made of porous composite material is self-supported and comprises, by weight relative to the total weight of the support:
3% to 20% of at least one polymer chosen from thermoplastic polymers, elastomers and thermoplastic elastomers,
80% to 97% of at least one filler chosen from thermally conductive fillers,
0% to 2% of one or more additives, or of decomposition residues of the sacrificial phase.

2. The material as claimed in claim 1 , wherein the support made of porous composite material comprises, by weight relative to the total weight of the support:
4% to 10% of at least one polymer chosen from thermoplastic polymers, elastomers and thermoplastic elastomers,
90% to 96% of at least one filler chosen from thermally conductive fillers,
0% to 1% of one or more additives, or of decomposition residues of a sacrificial phase.

3. The material as claimed in claim 1 , wherein the polymer phase forming a binder is based on at least one polymer chosen from: polyacrylonitrile, polyolefins, halogenated polymers, acrylic polymers, acrylates, methacrylates, vinyl acetates, polyethers, polyesters, polyamides, aromatic polymers, hydrogenated acrylonitrile-butadiene, ethylene/alkyl acrylate copolymers, polyisoprene, and rubbers.

4. The material as claimed in claim 1 , wherein the fillers are chosen from: aluminum nitride, boron nitride, magnesium silicon nitride, silicon carbide, diamond, graphite, graphene, carbon nanotubes (CNTs), carbon black, metal fillers, and mixtures thereof.

5. The material as claimed in claim 1 , wherein the porosity represents at least 40% by volume relative to the total volume of the support made of porous composite material.

6. A process for producing a material as claimed in claim 1 , comprising:
producing a support made of porous composite material comprising at least (A) one polymer phase and (B) one or more fillers chosen from thermally conductive fillers,
the production of the support made of porous composite material comprising the following steps:
a) hot-melt mixing of the polymer phase (A), the fillers (B), and a sacrificial polymer phase (C), so as to obtain a mixture,
b) forming of the mixture,
c) eliminating of the sacrificial polymer phase, and

partially or totally filling the porosity of the support made of porous composite material with the at least one phase-change material.

7. The process as claimed in claim 6 , wherein the sacrificial polymer phase (C) represents at least 15% by weight of the total weight of the mixture of step a).

8. The process as claimed in claim 7 , wherein the sacrificial polymer phase (C) represents from 20% to 80% by weight of the total weight of the mixture of step a).

9. The process as claimed in claim 6 , wherein step a) is carried out in an internal mixer or in an extruder.

10. The process as claimed in claim 6 , wherein step c) is carried out by heat decomposition of the sacrificial polymer phase.

11. The process as claimed in claim 10 , wherein the sacrificial polymer phase is based on at least one polymer chosen from polyalkene carbonates.

12. The process as claimed in claim 11 , wherein the sacrificial polymer phase is based on at least one polymer chosen from polyethylene carbonates and polypropylene carbonates.

13. The process as claimed in claim 6 , wherein step b) comprises shaping in the form of a film.

14. The process as claimed in claim 6 , which also comprises a compression step d) at the end of step c).

15. The material as claimed in claim 1 , wherein it is an energy storage material.

16. The material as claimed in claim 15 , wherein it is a heat dissipator in electronic equipment.

17. The material as claimed in claim 15 , wherein it is an energy storage support.

Assignees

• Hutchinson

Inventors

• Prebe Arnaud
• Dufour Bruno
• Chopard Fabrice
• Garois Nicolas
• Sonntag Philippe

Classifications

• H10W40/257

  having a heterogeneous or anisotropic structure, e.g. powder or fibres in a matrix, wire mesh or porous structures (H10W40/254, H10W40/251 take precedence) · CPC title

• H10W40/251

  Organics · CPC title

• C08J2469/00

  Characterised by the use of polycarbonates; Derivatives of polycarbonates · CPC title

• C08J9/0066

  Use of inorganic compounding ingredients · CPC title

• F28D20/023

  the latent heat storage material being enclosed in granular particles or dispersed in a porous, fibrous or cellular structure · CPC title