Frameless interior rearview mirror assembly

Patent metadata

Field	Value
Publication number	US-11325533-B2
Application number	US-202015929570-A
Country	US
Kind code	B2
Filing date	May 11, 2020
Priority date	Apr 23, 2009
Publication date	May 10, 2022
Grant date	May 10, 2022

Abstract

A vehicular interior rearview mirror assembly includes a mounting portion, a mirror casing and a mirror reflective element. The reflective element includes a glass substrate having a planar front surface, a planar rear surface and a circumferential perimeter edge around a periphery of the glass substrate that extends across a thickness dimension separating the planar front surface from the planar rear surface. A front perimeter edge portion of the circumferential perimeter edge includes a rounded glass surface circumferentially around the periphery of the glass substrate, with the rounded glass surface at least partially spanning the thickness dimension of the glass substrate. The rounded glass surface has a radius of curvature of at least 2.5 mm. The planar rear surface of the glass substrate is coated with a coating. No portion of the mirror casing overlaps onto the rounded glass surface of the glass substrate.

First claim

The invention claimed is:

1. A vehicular interior rearview mirror assembly, the vehicular interior rearview mirror assembly comprising:
a mounting portion that is configured to mount at an in-cabin side of a windshield of a vehicle equipped with the vehicular interior rearview mirror assembly;
a mirror casing pivotable relative to the mounting portion;
a mirror reflective element disposed at the mirror casing and pivotable with the mirror casing relative to the mounting portion;
wherein the mirror reflective element comprises a glass substrate having a planar front surface, a planar rear surface and a circumferential perimeter edge around a periphery of the glass substrate that extends across a thickness dimension separating the planar front surface from the planar rear surface;
wherein a front perimeter edge portion of the circumferential perimeter edge comprises a rounded glass surface circumferentially around the periphery of the glass substrate, and wherein the rounded glass surface at least partially spans the thickness dimension of the glass substrate;
wherein the rounded glass surface has a radius of curvature of at least 2.5 mm;
wherein the planar rear surface of the glass substrate is coated with a coating;
wherein no portion of the mirror casing overlaps onto the rounded glass surface of the glass substrate; and
wherein, with the mounting portion mounted at the in-cabin side of the windshield of the equipped vehicle, the rounded glass surface of the glass substrate is exposed to and contactable by a driver of the equipped vehicle.

2. The vehicular interior rearview mirror assembly of claim 1 , wherein the radius of curvature of the rounded glass surface is uniform around the periphery of the glass substrate.

3. The vehicular interior rearview mirror assembly of claim 1 , wherein the mirror reflective element is adhered to the mirror casing.

4. The vehicular interior rearview mirror assembly of claim 3 , wherein the mirror casing comprises an attachment surface, and wherein the mirror reflective element is adhered to the attachment surface of the mirror casing to secure the mirror reflective element to the mirror casing.

5. The vehicular interior rearview mirror assembly of claim 1 , wherein the rounded glass surface provides a curved transition between the planar front surface of the glass substrate and an outer surface of the mirror casing.

6. The vehicular interior rearview mirror assembly of claim 1 , wherein the rounded glass surface provides a curved transition between the planar front surface of the glass substrate and a rear portion of the circumferential perimeter edge of the glass substrate, and wherein the rear portion of the circumferential perimeter edge of the glass substrate is co-planar with an outer surface of the mirror casing.

7. The vehicular interior rearview mirror assembly of claim 1 , wherein the radius of curvature of the rounded glass surface is non-uniform around the periphery of the glass substrate.

8. The vehicular interior rearview mirror assembly of claim 7 , wherein the circumferential perimeter edge of the glass substrate comprises a thicker region and a thinner region, and wherein the radius of curvature of the rounded glass surface along the thinner region of the circumferential perimeter edge of the glass substrate is smaller than the radius of curvature of the rounded glass surface along the thicker region of the circumferential perimeter edge of the glass substrate.

9. The vehicular interior rearview mirror assembly of claim 1 , wherein the mirror reflective element comprises a prismatic mirror reflective element, and wherein the planar rear surface of the glass substrate is coated with a mirror reflector.

10. The vehicular interior rearview mirror assembly of claim 9 , wherein the mirror casing comprises an attachment surface, and wherein the coated planar rear surface of the prismatic mirror reflective element is attached at the attachment surface of the mirror casing to secure the prismatic mirror reflective element to the mirror casing.

11. The vehicular interior rearview mirror assembly of claim 1 , wherein the mirror reflective element comprises an electrochromic mirror reflective element having a front substrate and a rear substrate, with an electrochromic medium disposed in an interpane cavity between the front substrate and the rear substrate, and wherein the glass substrate comprises the front substrate of the electrochromic mirror reflective element, and wherein the planar rear surface of the glass substrate is coated with a transparent electrically conductive coating.

12. The vehicular interior rearview mirror assembly of claim 11 , wherein the rear substrate is received within an open end of the mirror casing and the planar rear surface of the front substrate abuts the mirror casing.

13. The vehicular interior rearview mirror assembly of claim 1 , wherein the mirror reflective element comprises a user input portion, the user input portion operable to detect presence or touch of a human finger at the planar front surface of the glass substrate, the user input portion comprising at least one capacitive touch sensor disposed at and behind the planar rear surface of the glass substrate.

Assignees

• Magna Mirrors Of America Inc

Inventors

• De Wind Darryl P
• Rawlings Donald S
• Uken John T

Classifications

• G02F1/157

  Structural association of cells with optical devices, e.g. reflectors or illuminating devices · CPC title

• B60R2001/1253

  with cameras, video cameras or video screens · CPC title

• B60R2001/1223

  with sensors or transducers · CPC title

• G02F1/161

  Gaskets; Spacers; Sealing of cells; Filling or closing of cells · CPC title

• G02B5/04

  Prisms · CPC title