Tailgate assembly having a door and method of providing access to a cargo bed

Patent metadata

Field	Value
Publication number	US-11325451-B2
Application number	US-202016918335-A
Country	US
Kind code	B2
Filing date	Jul 1, 2020
Priority date	Jul 1, 2020
Publication date	May 10, 2022
Grant date	May 10, 2022

Abstract

A tailgate assembly for a vehicle includes, among other things, a frame sub-assembly that includes a driver side section, a passenger side section, and a connection member coupling the driver side section to the passenger side section. The assembly further includes a door sub-assembly disposed between the driver side section and the passenger side section. The door sub-assembly and the frame sub-assembly are pivotable together about a first axis between a tailgate closed position and a tailgate open position. The door sub-assembly is pivotable relative to the frame sub-assembly about a second axis between a door closed position and a door open position. The door sub-assembly in the door open position provides a cargo bed access opening that extends vertically downward at least as far as a floor of the cargo bed.

First claim

What is claimed is:

1. A tailgate assembly for a vehicle comprising:
a frame sub-assembly that includes a driver side section, a passenger side section, and a connection member coupling the driver side section to the passenger side section;
a door sub-assembly disposed between the driver side section and the passenger side section;
the door sub-assembly and the frame sub-assembly pivotable together about a first axis between a tailgate closed position and a tailgate open position;
the door sub-assembly pivotable relative to the frame sub-assembly about a second axis between a door closed position and a door open position; and
the door sub-assembly in the door open position providing a cargo bed access opening that extends vertically downward at least as far as a floor of the cargo bed.

2. The tailgate assembly of claim 1 , wherein the first axis is transverse to the second axis.

3. The tailgate assembly of claim 2 , wherein the first axis is a horizontally extending axis and wherein the second axis is a vertically extending axis.

4. The tailgate assembly of claim 1 , wherein the tailgate is vertically aligned when in the tailgate closed position, wherein the tailgate is horizontally aligned when in the tailgate open position.

5. The tailgate assembly of claim 1 , wherein the driver side section includes a driver side outer panel, the passenger side section includes a passenger side outer panel, and the door sub-assembly includes a door outer panel, wherein no portion of the door outer panel horizontally overlaps with any portion of the driver side outer panel or the passenger side outer panel.

6. The tailgate assembly of claim 1 , further comprising a tailgate step at least partially retractable within the door sub-assembly, the tailgate step extendable to a stepping position when the door sub-assembly and the frame sub-assembly are in the tailgate open position.

7. The tailgate assembly of claim 1 , further comprising a bumper step, wherein a longitudinal centerline of the vehicle extends through the bumper step and the cargo bed access opening.

8. The tailgate assembly of claim 1 , further comprising a step assembly having a flip step moveable between a stowed position and a flipped position, the flip step in the flipped position providing a step surface for a user.

9. The tailgate assembly of claim 8 , wherein the flip step includes ribbed support structure on the step surface.

10. The tailgate assembly of claim 8 , wherein the flip step includes a channel configured to receive at least a portion of a trailer hitch when the flip step is in the flipped position.

11. The tailgate assembly of claim 8 , wherein the step assembly having the flip step is adjacent a bumper step.

12. The tailgate assembly of claim 1 , wherein at least one gooseneck hinge pivotably connects the door sub-assembly to the frame sub-assembly.

13. The tailgate assembly of claim 1 , further comprising a tailgate step that at least partially retracts within the door-subassembly when in a stowed position.

14. The tailgate assembly of claim 1 , wherein the door sub-assembly includes a handle and button that is actuated to initiate a door open request, wherein the door-sub assembly further includes a button that is actuated to initiate a tailgate open request.

15. A method of providing access to a cargo bed of a vehicle, the method comprising:
providing a tailgate assembly that includes a door sub-assembly and a frame sub-assembly; and
pivoting the door sub-assembly relative to the frame sub-assembly to provide a cargo bed access opening, the cargo bed access opening extending vertically downward at least as far as a floor of the cargo bed.

16. The method of claim 15 , further comprising unlatching the door sub-assembly from the frame sub-assembly to permit the pivoting.

17. The method of claim 16 , further comprising permitting the unlatching when the tailgate assembly is in a tailgate closed position and preventing the unlatching when the tailgate is in a tailgate open position.

18. The method of claim 15 , further comprising permitting the tailgate assembly to pivot from a tailgate closed position to a tailgate open position when the door sub-assembly is in the door closed position, and preventing the tailgate assembly from pivoting from the tailgate closed position to the tailgate open position when the door sub-assembly is in the door open position.

19. The method of claim 15 , further comprising, when the door-subassembly is in a door closed position, pivoting the tailgate assembly to a tailgate open position, and extending a tailgate step from a stowed position into a stepping position, the tailgate step in the stowed position at least partially retracted within the door-subassembly.

Assignees

• Ford Global Tech Llc

Inventors

• Nania Adrian
• Borkar Amol

Classifications

• B60R3/02 Primary

  Retractable steps {or ladders, e.g. movable under shock (B60R3/005 takes precedence)} · CPC title

• B60J5/108 Primary

  for load transporting vehicles or public transport, e.g. lorries, trucks, buses · CPC title

• B62D33/0273

  Movable tailboards for vehicles comprising non-movable sideboards, e.g. pick-up trucks (B62D33/037 takes precedence) · CPC title