Moving powder in a 3D printing system

Patent metadata

Field	Value
Publication number	US-11325308-B2
Application number	US-201716603552-A
Country	US
Kind code	B2
Filing date	Sep 1, 2017
Priority date	Sep 1, 2017
Publication date	May 10, 2022
Grant date	May 10, 2022

Abstract

In an example implementation, a powder metering device to move powder in a 3D printing system includes a rotor comprising a central hub and peripheral wheel to rotate about a shaft. Compartments are formed between the hub and the wheel by a plurality of fins that emanate from the hub at first fin ends and affix to the wheel at second fin ends. A top and bottom disk each have a planar surface to lie flush against and to seal, respectively, top and bottom perimeters of each compartment as the compartments rotate about the shaft between a powder receiving position and a powder dispensing position.

First claim

What is claimed is:

1. A 3D printing system with a powder metering device to move powder in the 3D printing system comprising:
a build area for printing a 3D object;
a first powder storage hopper to receive powder via a pressurized powder transport tube under a first pressure;
a first powder metering device to deliver powder from the first storage hopper under the first pressure to the build area under a second pressure;
a second powder storage hopper to receive reclaimed powder from the build area;
a second powder metering device to deliver the reclaimed powder under the second pressure to the pressurized powder transport tube under the first pressure, each powder metering device comprising:
a rotor comprising a central hub and peripheral wheel to rotate about a shaft;
compartments formed between the hub and the wheel by a plurality of fins that emanate from the hub at first fin ends and affix to the wheel at second fin ends; and,
a top and bottom disk each having a planar surface to lie flush against and to seal, respectively, top and bottom perimeters of each compartment as the compartments rotate about the shaft between a powder receiving position and a powder dispensing position.

2. A system as in claim 1 , each powder metering device further comprising a pressure-isolating position to isolate each compartment from one pressure environment at the receiving position and another pressure environment at the dispensing position.

3. A system as in claim 1 , each powder metering device further comprising:
an input hole formed in the top disk to allow powder to enter a compartment as it rotates past the receiving position; and,
an output hole formed in the bottom disk to allow powder to exit a compartment as it rotates past the dispensing position.

4. A system as in claim 3 , each powder metering device further comprising an upper and lower housing fastened together to compressibly house the rotor and the top and bottom disks, the upper housing comprising an entrance hole through which powder from a respective powder storage hopper is deliverable through the upper housing and into a passing compartment through the input hole, and the lower housing comprising an exit hole corresponding with the output hole to dispense powder from the passing compartment.

5. A system as in claim 4 , each powder metering device further comprising a compression mechanism to compress the top disk, the rotor, and the bottom disk together between the upper and lower housing.

6. A system as in claim 4 , each powder metering device further comprising:
a compliant seal between the top disk and the upper housing, the compliant seal adhered by a first adhesive side to the top disk and by a second adhesive side to the upper housing and having an opening between the entrance hole of the upper housing and the input hole of the top disk, the compliant seal to prevent any powder from escaping from between the entrance hole and the input hole.

7. A system as in claim 1 , wherein the compartments formed between the hub and the wheel comprise a single compartment formed between the hub and the wheel.

8. A system as in claim 1 , wherein the top and bottom disks comprise stationary disks to remain stationary as the compartments rotate between them.

9. A system as in claim 1 , each powder metering device further comprising:
geared teeth on an outer perimeter of the wheel;
a gear train to engage the geared teeth to rotate the wheel; and,
a drive motor to provide rotational drive to the gear train.

10. A method of moving powder in a 3D printing system comprising:
receiving powder from a first pressure zone into a first compartment as the first compartment rotates past a receiving position;
dispensing powder from the first compartment into a second pressure zone as the first compartment rotates past a dispensing position; and,
pressure-isolating the first compartment from the first and second pressure zones as it rotates between the receiving and dispensing positions.

Assignees

• Hewlett Packard Development Co

Inventors

• Swier Kevin E
• Ringwald Steve
• Hulick Kevin
• Ozturk Gunay

Classifications

• B33Y40/00

  Auxiliary operations or equipment, e.g. for material handling · CPC title

• B29C64/321

  Feeding · CPC title

• B29C64/329

  using hoppers · CPC title

• B29C64/153

  using layers of powder being selectively joined, e.g. by selective laser sintering or melting · CPC title

• G01F11/24 Primary

  for fluent solid material · CPC title