Build material container

Patent metadata

Field	Value
Publication number	US-11325306-B2
Application number	US-201816031862-A
Country	US
Kind code	B2
Filing date	Jul 10, 2018
Priority date	Jul 28, 2017
Publication date	May 10, 2022
Grant date	May 10, 2022

Abstract

Examples of the present disclosure relate to a build material container for a three-dimensional printing system. The container has an external casing with an upper surface, a lower compartment to receive a build material reservoir, at least one load-bearing element, and an upper compartment below the upper surface. The upper compartment and the lower compartment are separated by a lower surface. The at least one load-bearing element is arranged below the lower surface. The upper compartment has stiffening members arranged to distribute load received from the upper surface to the at least one load-bearing element.

First claim

What is claimed is:

1. A build material container for a three-dimensional printing system, comprising:
an external casing having an upper surface;
a lower compartment to receive a build material reservoir;
at least one load-bearing element; and
an upper compartment below the upper surface, the upper compartment and the lower compartment being separated by a lower surface, the at least one load-bearing element being arranged below the lower surface, and
wherein the upper compartment comprises stiffening members arranged to extend across and support an open space of the upper compartment to distribute load received from the upper surface to the at least one load-bearing element, the stiffening members being arranged around an aperture in the lower surface for a channel structure of the build material reservoir, the at least one load-bearing element being arranged to distribute a received load to a base of the build material container.

2. The build material container of claim 1 , comprising:
a plurality of load-bearing elements arranged around the lower compartment.

3. The build material container of claim 2 , comprising:
a plurality of build material reservoirs for holding build material,
wherein the plurality of load-bearing elements are arranged around the build material reservoirs, and
wherein the plurality of load-bearing elements comprise at least one load-bearing element located between the build material reservoirs.

4. The build material container of claim 1 , wherein the upper compartment comprises a stiffening member that extends along an entire length of the upper surface.

5. The build material container of claim 1 , wherein the upper compartment comprises two opposing stiffening members that extend along an entire width of the upper surface.

6. The build material container of claim 5 , wherein the upper compartment comprises:
a first set of folded stiffening members that extend along opposing sides of the upper compartment, and
a second set of stiffening members that extend across the upper compartment between the first set of folded stiffening members;
wherein the build material container comprises a plurality of load-bearing elements arranged to receive a load from the first and second set of folded stiffening members.

7. The build material container of claim 1 , wherein the external casing is formed from corrugated media.

8. The build material container of claim 1 , comprising a build material reservoir, wherein the build material reservoir comprises:
a deformable structure having an outlet, and
an aspiration channel within the deformable structure that is coupled to the outlet.

9. The build material container of claim 1 , comprising:
a build material reservoir containing powdered build material.

10. The build material container of claim 1 , wherein the lower compartment is to receive multiple material reservoirs and the at least one-load bearing element comprises a central load bearing element located at a center of the lower compartment between the base of the build material container and the lower surface.

11. The build material container of claim 1 , wherein the at least one load-bearing element comprises a sheet of material folded into a tubular configuration with a rectangular cross-section.

12. A kit for constructing a build material container for a three-dimensional printing system, comprising:
an outer box having a height, a length and a width;
an internal carton for storing build material for the three-dimensional printing system, the internal carton to fit within the outer box and having a height less than the height of the outer box;
a plurality of elongate load-bearing members having a length equal to or greater than that of the internal carton and less than the height of the outer box, said members being configured to fit, in use, around the internal carton within the outer box;
a planar partition for fitting within the outer box above the internal carton, the planar partition being configured to, in use, receive a load from the outer box and to distribute said load to the elongate load-bearing members; and
stiffening members to fit, in use, between a surface of the outer box and the planar partition,
the stiffening members being configured to distribute a load from the surface to the planar partition;
the stiffening members comprising flaps of the outer box that are folded into cuboid members.

13. The kit of claim 12 , the stiffening members being formed by folding two opposing flaps, the flaps being longer than half a width or length of the surface.

14. The kit of claim 12 , wherein the planar partition fits entirely within and below an upper edge of the outer box, the planar partition resting on an upper end of the elongate load-bearing members above the internal carton.

15. The kit of claim 12 , comprising:
a plurality of build material reservoirs for holding build material,
wherein the plurality of load-bearing elements are arranged around the build material reservoirs, and
wherein the plurality of load-bearing elements comprise at least one load-bearing element located between the build material reservoirs.

16. The kit of claim 12 , the internal carton comprising a build material reservoir, wherein the build material reservoir comprises:
a deformable structure having an outlet, and
an aspiration channel within the deformable structure that is coupled to the outlet.

17. A method of making a build material container for a three-dimensional printing system comprising:
an external casing having an upper surface;
a lower compartment to receive a build material reservoir;
at least one load-bearing element; and
an upper compartment below the upper surface, the upper compartment and the lower compartment being separated by a lower surface, the at least one load-bearing element being arranged below the lower surface, and
wherein the upper compartment comprises stiffening members arranged to distribute load received from the upper surface to the at least one load-bearing element, the stiffening members being arranged around an aperture in the lower surface for a channel structure of the build material reservoir, the at least one load-bearing element being arranged to distribute a received load to a base of the build material container; the method comprising:
providing the external casing for the build material container;
arranging the build material reservoir within the external casing;
arranging the at least one load-bearing element around the build material reservoir; and
arranging a partition above the build material reservoir, the partition comprising the aperture for the channel structure of the build material reservoir, the partition being supported upon the at least one load-bearing element;
arranging a set of stiffening members upon the partition around the channel structure; and
closing the external casing; and further comprising:
constructing the stiffening members from upper sections of the external casing.

18. A build material container for a three-dimensional printing system, comprising:
an external casing having an upper surface;
a lower compartment to receive a build material reservoir;
at least one load-bearing element; and
an upper compartment below the upper surface, the upper compartment and the lower compartment being separated by a lower surface, the at least one load-bearing element being arranged below the lower surface, and
wherein the upper compartment comprises stiffening members arranged to distribute load received from the upper surface to the

Assignees

• Hewlett Packard Development Co

Inventors

• Gasso Xavier
• Martinez Castellanos Carlos
• Ferrero Ivan

Classifications

• B22F12/82

  Combination of additive manufacturing apparatus or devices with other processing apparatus or devices · CPC title

• B22F12/38

  Housings, e.g. machine housings · CPC title

• B22F12/70

  Gas flow means · CPC title

• B22F12/55

  Two or more means for feeding material · CPC title

• B22F12/50

  Means for feeding of material, e.g. heads · CPC title