Grounded SEA actuator

Patent metadata

Field	Value
Publication number	US-11325246-B2
Application number	US-202017119353-A
Country	US
Kind code	B2
Filing date	Dec 11, 2020
Priority date	Oct 25, 2016
Publication date	May 10, 2022
Grant date	May 10, 2022

Abstract

A device is provided. The device includes a worm drive comprising a worm and a worm gear. The device also includes an actuator comprising a motor, a shaft, and the worm, wherein the shaft is configured to rotate about a shaft axis, and the actuator is configured to (i) drive the worm drive, and (ii) move linearly along the shaft axis. The device also includes a first spring and a second spring, wherein the second ends are fixed, and wherein the first and second springs are configured to resist movement of the actuator along the shaft axis in opposite directions as a result of forces transmitted through the worm drive. The device further includes a linear position encoder configured to determine a position of the actuator along the shaft axis.

First claim

The invention claimed is:

1. A system, comprising:
a worm drive comprising a worm and a worm gear;
an actuator comprising a motor, a shaft, and the worm, wherein the shaft is configured to rotate about a shaft axis and the actuator is configured to move linearly along a shaft axis;
at least one spring is configured to resist movement of the actuator along the shaft axis; a linear position encoder configured to:
determine a first linear position of the actuator that drives the worm drive;
determine a second linear position of the actuator, wherein the second linear position is different than the first linear position; and

a control system configured to:
determine a force acting on the actuator along the shaft axis based on a difference between the first linear position and the second linear position; and
control the actuator based on the determined force.

2. The system of claim 1 , wherein the at least one spring is configured to resist movement of the actuator along the shaft axis as a result of a force transmitted through the worm drive in a first direction by compressing, and in a second direction by extending.

3. The system of claim 1 , wherein the at least one spring is a first spring and a second spring, wherein the first spring has a first end and a second end, wherein the second end of the first spring is fixed, and wherein the first spring is configured to resist movement of the actuator along the shaft axis in a first direction as a result of a first force transmitted through the worm drive, and wherein the second spring has a first end and a second end, wherein the second end of the second spring is fixed, and wherein the second spring is configured to resist movement of the actuator along the shaft axis in a second direction as a result of a second force transmitted through the worm drive, wherein the second direction is opposite the first direction.

4. The system of claim 3 , wherein the first end of the first spring and the first end of the second spring are coupled to the actuator, the second end of the first spring and the second end of the second spring are anchored in fixed positions relative to the worm gear, and wherein the first spring and the second spring surround respective portions of the motor.

5. The system of claim 3 , wherein the first end of the first spring is coupled to the motor, the first end of the second spring is coupled to the shaft, and the second end of the first spring and the second end of the second spring are anchored in fixed positions relative to the worm gear.

6. The system of claim 3 , wherein the first spring and the second spring are extension springs, the first end of the first spring and the first end of the second spring are coupled to the motor, and the second end of the first spring and the second end of the second spring are anchored in fixed positions relative to the worm gear.

7. The system of claim 3 , wherein the first end of the first spring and the first end of the second spring are uncoupled from the actuator, and the second end of the first spring and the second end of the second spring are anchored in fixed positions relative to the worm gear.

8. The system of claim 1 , wherein the linear position encoder is configured to determine the second linear position of the actuator while the shaft is rotating.

9. The system of claim 1 , wherein the control system is configured to:
determine that the force acting on the actuator is above a threshold force; and
responsive to the determination that the force acting on the actuator is above the threshold force, change a speed of rotation of the shaft.

10. The system of claim 1 , wherein the control system is configured to:
determine that the force acting on the actuator is above a threshold force; and
responsive to the determination that the force acting on the worm drive is above the threshold force, initiating rotation of the shaft relative to the motor.

11. A system, comprising:
a worm drive comprising a worm and a worm gear;
an actuator comprising a motor, a shaft, and the worm, wherein the shaft is configured to rotate about a shaft axis and the actuator is configured to move linearly along a shaft axis;
a first spring having a first end and a second end, wherein the second end of the first spring is fixed, and wherein the first spring is configured to resist movement of the actuator along the shaft axis in a first direction as a result of a first force transmitted through the worm drive;
a second spring having a first end and a second end, wherein the second end of the second spring is fixed, and wherein the second spring is configured to resist movement of the actuator along the shaft axis in a second direction as a result of a second force transmitted through the worm drive, wherein the second direction is opposite the first direction;
a linear position encoder configured to:
determine a first linear position of the actuator that drives the worm drive;
determine a second linear position of the actuator, wherein the second linear position is different than the first linear position; and

a control system configured to:
determine a force acting on the actuator along the shaft axis based on a difference between the first linear position and the second linear position; and
control the actuator based on the determined force.

12. The system of claim 11 , wherein the first end of the first spring and the first end of the second spring are coupled to the actuator, the second end of the first spring and the second end of the second spring are anchored in fixed positions relative to the worm gear, and wherein the first spring and the second spring surround respective portions of the motor.

13. The system of claim 11 , wherein the first end of the first spring is coupled to the motor, the first end of the second spring is coupled to the shaft, and the second end of the first spring and the second end of the second spring are anchored in fixed positions relative to the worm gear.

14. The system of claim 11 , wherein the first spring and the second spring are extension springs, the first end of the first spring and the first end of the second spring are coupled to the motor, and the second end of the first spring and the second end of the second spring are anchored in fixed positions relative to the worm gear.

15. The system of claim 11 , wherein the first end of the first spring and the first end of the second spring are uncoupled from the actuator, and the second end of the first spring and the second end of the second spring are anchored in fixed positions relative to the worm gear.

16. The system of claim 11 , wherein the first spring and the second spring comprise a single spring, and wherein the single spring is configured to resist movement of the actuator along the shaft axis as a result of a force transmitted through the worm drive in a first direction by compressing, and in a second direction by extending.

17. The system of claim 11 , further comprising a robotic joint having one degree of freedom, wherein the worm drive is configured to drive the robotic joint.

18. The system of claim 11 , wherein a first spring constant corresponding to the first spring is equal to a second spring constant corresponding to the second spring.

19. A device comprising:
a worm drive comprising a worm and a worm gear;
an actuator comprising a motor, a shaft, and the worm, wherein the shaft is configured to rotate about a shaft axis and the actuator is configured to move linearly along a shaft axis;
a first spring having a fi

Assignees

• X Dev Llc

Inventors

• Berkowitz Ben
• Gilbertson Seth
• Strauss Marc

Classifications

• B25J9/1035 Primary

  Pinion and fixed rack drivers, e.g. for rotating an upper arm support on the robot base · CPC title

• B25J13/085

  Force or torque sensors (B25J13/082, B25J13/084 take precedence) · CPC title

• B25J13/088

  with position, velocity or acceleration sensors · CPC title

• F16H19/02

  for interconverting rotary {or oscillating} motion and reciprocating motion · CPC title

• B25J9/102 Primary

  Gears specially adapted therefor, e.g. reduction gears (gearings in general F16H) · CPC title