Catheter

Patent metadata

Field	Value
Publication number	US-11324920-B2
Application number	US-201916291182-A
Country	US
Kind code	B2
Filing date	Mar 4, 2019
Priority date	Sep 5, 2016
Publication date	May 10, 2022
Grant date	May 10, 2022

Abstract

A catheter is disclosed having a distal end portion of a shaft with high breaking strength even if a wall thickness of the distal end portion of the shaft is relatively small. The catheter includes an elongated tube shaped shaft. The shaft has an inner layer having a lumen along a longitudinal direction, an outer layer covering an outer peripheral side of the inner layer, and a reinforcement body disposed on the outer peripheral side of the inner layer. The outer layer has a distal outer layer on a distal end portion of the shaft, an intermediate outer layer proximal to the distal outer layer, and a proximal outer layer proximal to the intermediate outer layer. The intermediate outer layer is more flexible and thicker than the proximal outer layer, and a distal end of the reinforcement body is located proximal to a distal end of the intermediate outer layer.

First claim

What is claimed is:

1. A catheter comprising:
an elongated tube shaped shaft, the elongated tube shaped shaft having an inner layer having a lumen along a longitudinal direction, an outer layer covering an outer peripheral side of the inner layer, and a reinforcement body disposed on the outer peripheral side of the inner layer;
the outer layer including a distal outer layer on a distal end portion of the shaft, an intermediate outer layer proximal to the distal outer layer, and a proximal outer layer proximal to the intermediate outer layer, each of the distal outer layer, the intermediate outer layer, and the proximal outer layer covering the outer peripheral side of the inner layer; and
wherein the intermediate outer layer is more flexible than the proximal outer layer and a distance from an inner surface to an outer surface of the intermediate outer layer is greater than a distance from an inner surface to an outer surface of the proximal outer layer, and a distal end of the reinforcement body is located proximal to a distal end of the intermediate outer layer.

2. The catheter according to claim 1 , wherein the reinforcement body comprises metallic wires woven into a mesh shape.

3. The catheter according to claim 2 , wherein distal end portions of the wires located at a distal end of the reinforcement body have a curved shape.

4. The catheter according to claim 2 , wherein, in a distal end portion of the reinforcement body, an intersection portion in which the wires overlap each other is disposed, and the wires overlapping each other in the intersection portion are fixed.

5. The catheter according to claim 1 , wherein, in the reinforcement body, metallic wires are embedded inside the outer layer, and a ratio of a thickness of the intermediate outer layer to twice a thickness of the wires is 1.8 to 2.4.

6. The catheter according to claim 1 , wherein a distance between a distal end position of the intermediate outer layer and a distal end position of the reinforcement body is 1.0 mm to 2.0 mm.

7. The catheter according to claim 1 , wherein the reinforcement body comprises metallic wires woven at regular pitches into a mesh shape, and a distance between a distal end position of the intermediate outer layer and a distal end position of the reinforcement body is three to seven times a pitch of the reinforcement body.

8. The catheter according to claim 1 , comprising:
the proximal outer layer having a shore D hardness of 50 to 80;
the intermediate outer layer having a shore D hardness of 35 to 50; and
the distal outer layer having a shore D hardness 30 to 50.

9. The catheter according to claim 1 , wherein a distal portion of the intermediate outer layer does not include the reinforcement layer, and the inner layer extends to a distal end of the catheter.

10. The catheter according to claim 1 , wherein the distal outer layer contains a substance having an X-ray radiopacity.

11. A catheter comprising:
an elongated tube shaped shaft, the elongated tube shaped shaft having an inner layer having a lumen along an axial direction, an outer layer covering an outer peripheral side of the inner layer, and a reinforcement body disposed on the outer peripheral side of the inner layer;
the outer layer having a distal outer layer on a distal end portion of the shaft, an intermediate outer layer proximal to the distal outer layer, and a proximal outer layer proximal to the intermediate outer layer, each of the distal outer layer, the intermediate outer layer, and the proximal outer layer covering the outer peripheral side of the inner layer;
a distance from an inner surface to an outer surface of the intermediate outer layer being greater than a distance form an inner surface to an outer surface of the proximal outer layer, and a distal end of the reinforcement body being located proximal to a distal end of the intermediate outer layer; and
wherein the reinforcement body includes metallic wires woven into a mesh shape and embedded in the outer layer, and a ratio of a thickness of the intermediate outer layer to twice a thickness of the metallic wires being 1.8 to 2.4.

12. The catheter according to claim 11 , wherein distal end portions of the wires located at the distal end of the reinforcement body have a curved shape.

13. The catheter according to claim 12 , wherein, in a distal end portion of the reinforcement body, an intersection portion in which the wires overlap each other is disposed, and the wires overlapping each other in the intersection portion are fixed.

14. The catheter according to claim 11 , wherein a distance between a distal end position of the intermediate outer layer and a distal end position of the reinforcement body is 1.0 mm to 2.0 mm; and
wherein the reinforcement body comprises metallic wires woven at regular pitches into a mesh shape, and a distance between a distal end position of the intermediate outer layer and a distal end position of the reinforcement body is three to seven times a pitch of the reinforcement body.

15. The catheter according to claim 11 , wherein a distal portion of the intermediate outer layer does not include the reinforcement layer, and the inner layer extends to a distal end of the catheter.

16. The catheter according to claim 11 , wherein the distal outer layer contains a substance having an X-ray radiopacity.

17. A catheter comprising:
an elongated tube shaped shaft, the elongated tube shaped shaft having an inner layer having a lumen along a longitudinal direction, an outer layer covering an outer peripheral side of the inner layer, and a reinforcement body comprised of wires woven into a mesh shape disposed on the outer peripheral side of the inner layer;
the outer layer including a distal outer layer on a distal end portion of the shaft, an intermediate outer layer proximal to the distal outer layer, and a proximal outer layer proximal to the intermediate outer layer, each of the distal outer layer, the intermediate outer layer, and the proximal outer layer covering the outer peripheral side of the inner layer;
the intermediate outer layer being more flexible than the proximal outer layer and a distance from an inner surface to an outer surface of the intermediate outer layer is greater than a distance from an inner surface to an outer surface, and a distal end of the reinforcement body is located proximal to a distal end of the intermediate outer layer; and
wherein distal end portions of the wires located at the distal end of the reinforcement body have a curved shape.

18. The catheter according to claim 17 , wherein, in a distal end portion of the reinforcement body, an intersection portion in which the wires overlap each other is disposed, and the wires overlapping each other in the intersection portion are fixed.

19. The catheter according to claim 17 , comprising:
a ratio of a thickness of the intermediate outer layer to twice a thickness of the wires being 1.8 to 2.4.

20. The catheter according to claim 17 , wherein a distance between a distal end position of the intermediate outer layer and a distal end position of the reinforcement body is 1.0 mm to 2.0 mm.

Assignees

• Terumo Corp

Inventors

• Inukai Takito
• Otake Yuya
• Maruyama mariko
• Hamuro Kouta
• Yasunaga Mitsuteru

Classifications

• A61M25/0045

  multi-layered, e.g. coated (coating materials A61L29/08) · CPC title

• A61M25/0053 Primary

  having a variable stiffness along the longitudinal axis, e.g. by varying the pitch of the coil or braid · CPC title

• A61M25/0054

  with regions for increasing flexibility · CPC title

• A61M25/0108

  using radio-opaque or ultrasound markers · CPC title

• A61M2025/0059

  having means for preventing the catheter, sheath or lumens from collapsing due to outer forces, e.g. compressing forces, or caused by twisting or kinking · CPC title