Electric power method for an electric furnace and corresponding apparatus

Patent metadata

Field	Value
Publication number	US-11320203-B2
Application number	US-201917050831-A
Country	US
Kind code	B2
Filing date	Apr 24, 2019
Priority date	Apr 24, 2018
Publication date	May 3, 2022
Grant date	May 3, 2022

Abstract

An electric power method for an electric arc furnace includes regulating the electric power frequency of a power voltage and a power current of the electrodes, independently from the mains frequency.

First claim

The invention claimed is:

1. An electric power method for an electric arc furnace, comprising:
supplying, using an electric network, of a mains voltage and a mains current having a predefined mains frequency;
transforming, using a transformer of said mains voltage and mains current, into a base voltage and a base current, selectively settable, and having a base frequency substantially equal to said mains frequency;
rectifying of said base voltage and base current by a plurality of rectifiers to obtain a direct electric voltage and current;
converting, by a plurality of convertors, of said direct electric voltage and current into an alternating power voltage and power current selectively settable by means of a control and command unit connected to said convertors;
feeding of said power voltage and power current to a plurality of electrodes of the electric arc furnace,
wherein during each step of a melting cycle of said electric arc furnace, regulation devices regulate an electric power frequency of said power voltage and power current, independently of said mains frequency, obtaining a regulation, possibly also instantaneous, of the reactance of the electric power apparatus of the electric arc furnace, and in that the rectifiers are connected to the convertors by at least one intermediate circuit which works in direct current, wherein the intermediate circuit stores electricity continuously and generates a separation between the electrodes and the rectifiers, and therefore with the electric network.

2. The electric power method as in claim 1 , wherein said melting cycle comprises at least a step of perforating the metal material, and a melting step, and in that in the perforation step the electric power frequency has at least a first value and in the melting step has at least a second value, lower than the first value.

3. The electric power method as in claim 2 , wherein said first value is greater by at least 5%, with respect to the mains frequency.

4. The electric power method as in claim 2 , wherein said second value of the electric power frequency varies between 0.9 and 1.1 times the mains frequency.

5. The electric power method as in claim 2 , wherein said melting cycle comprises a step of refining the molten material, and in that in the refining step said electric power frequency has a third value, lower than the second value.

6. The electric power method as in claim 5 , wherein said third value of the electric power frequency is comprised between 0.3 and 0.5 times the mains frequency.

7. The electric power method as in claim 1 , wherein said regulation devices are selected from hysteresis modulators, or Pulse-Width-Modulation modulators.

8. An electric power apparatus for an electric arc furnace comprising:
a transformer connected to an electric network to supply a mains voltage and a mains current, having a predefined mains frequency, said transformer being configured to transform said mains voltage and said mains current into an alternating base voltage and a base current, respectively;
a plurality of rectifiers connected to the transformer and configured to transform said base voltage and said base current into a direct electric voltage and current;
a plurality of convertors connected to said rectifiers and configured to convert direct voltage and current into an alternating power voltage and current, said convertors being connected to electrodes of said electric arc furnace and to a control and command unit configured to control and command the functioning of said convertors and to regulate over time said power voltage and power current, wherein said control and command unit is provided with regulation devices configured to regulate, during each step of a melting cycle of said electric arc furnace, the electric power frequency of said power voltage and power current, independently of the mains frequency, and to obtain a regulation of the reactance of said electric power apparatus, wherein the electric power apparatus further comprises at least one intermediate circuit, which connects the rectifiers to the convertors, and works in direct current, wherein the intermediate circuit is configured to store electric energy continuously and to generate a separation between the electrodes and the rectifiers, and therefore with the electric network.

9. The electric power apparatus as in claim 8 , wherein said transformer, said rectifiers, connected to said transformer, and said convertors define in their entirety a power module, and in that said electric power apparatus can be provided with a plurality of power modules, connected in parallel to each other and to said electric network and to said electric arc furnace.

10. The electric power apparatus as in claim 9 , wherein said control and command unit is connected to all the power modules to control at least the respective convertors so that each module supplies the same values of voltage, current and electric frequency to power said electrodes.

11. The electric power apparatus as in claim 8 , wherein said electrodes are installed on movement devices configured to selectively move said electrodes toward to/away from the metal material, and in that said control and command unit is in turn connected also to said movement device to allow to regulate the position of said electrodes in relation to the different steps of the melting process.

12. The electric power apparatus as in claim 8 , wherein said regulation devices are selected from hysteresis modulators, or Pulse-Width-Modulation modulators.

Assignees

• Danieli Automation Spa
• Danieli Off Mecc

Inventors

• Gigante Enzo
• Pasut Federico
• Polo Andrea

Classifications

• F27M2003/13

  Smelting · CPC title

• F27B3/28 Primary

  Arrangement of controlling, monitoring, alarm or the like devices · CPC title

• H02J3/18

  Arrangements for adjusting, eliminating or compensating reactive power in networks · CPC title

• H05B7/144

  Power supplies specially adapted for heating by electric discharge; Automatic control of power, e.g. by positioning of electrodes · CPC title

• F27B3/085 Primary

  Arc furnaces · CPC title